Ứng dụng phần mềm CMMS tối ưu chi phí sản xuất chung MOC
Chi phí sản xuất chung (Manufacturing Overhead Cost – MOC) là một khoản mục chi phí lớn trong quản lý sản xuất, nhưng thường không được chú trọng đúng mức, dẫn đến tình trạng gia tăng chi phí ngoài kiểm soát. Bằng cách triển khai hệ thống quản lý bảo trì thông minh CMMS, các doanh nghiệp có thể không chỉ giảm thiểu đáng kể các khoản chi phí này mà còn nâng cao hiệu quả sản xuất. Trong bài viết này, chúng ta sẽ tìm hiểu kỹ lưỡng về chi phí sản xuất chung, vai trò của chúng, và cách mà CMMS giúp tối ưu hóa nguồn lực cho doanh nghiệp.
1. Chi phí sản xuất chung MOC là gì?
Chi phí sản xuất chung (MOC) đề cập đến tổng tất cả các chi phí gián tiếp trong quá trình sản xuất mà không trực tiếp gắn với sản phẩm. Đây là một phần quan trọng trong tổng chi phí sản xuất và bao gồm:
Khấu hao thiết bị và máy móc: Chi phí hao mòn thiết bị, bao gồm cả việc khấu hao tài sản cố định.
Tiền lương cho nhân viên gián tiếp: Nhân viên hỗ trợ sản xuất như bảo trì, quản lý, kiểm tra chất lượng.
Năng lượng và tiện ích: Chi phí điện, nước, và năng lượng phục vụ sản xuất, vận hành.
Chi phí bảo trì và sửa chữa: Chi phí bảo trì bảo dưỡng định kỳ và sửa chữa khi thiết bị gặp sự cố.
2. Tại sao tính toán chi phí sản xuất chung lại quan trọng?
Tính toán chi phí sản xuất chung rất quan trọng vì nó là chi phí để điều hành sản xuất của doanh nghiệp của bạn. Hiểu và quản lý tốt chi phí chung, đặc biệt là cách nó liên quan đến sản lượng sản xuất, sẽ giúp đảm bảo doanh nghiệp của bạn có lãi và đạt được tỷ suất lợi nhuận tốt nhất có thể từ hoạt động sản xuất kinh doanh của mình.
3. Ứng dụng CMMS trong quản lý chi phí bảo trì và giảm chi phí sản xuất chung
Hệ thống quản lý bảo trì CMMS đóng vai trò quan trọng trong việc tối ưu hóa chi phí sản xuất chung, đặc biệt trong việc bảo trì thiết bị và quản lý tài sản sản xuất.
a. Theo dõi hoạt động bảo trì và trạng thái thiết bị
CMMS cho phép nhà quản lý theo dõi toàn bộ quy trình bảo trì từ lập kế hoạch, thực hiện đến đánh giá hiệu quả. CMMS cũng ghi lại chi tiết lịch sử bảo trì của từng thiết bị, giúp quản lý:
Tình trạng thiết bị theo thời gian thực: CMMS giúp doanh nghiệp có cái nhìn toàn diện về tình trạng hoạt động của từng thiết bị, từ đó đưa ra quyết định kịp thời, giảm thiểu thời gian chết và cải thiện hiệu suất sản xuất.
Cảnh báo bảo trì: CMMS tự động gửi cảnh báo bảo trì khi thiết bị đạt đến ngưỡng thời gian sử dụng nhất định, từ đó ngăn chặn sự cố trước khi chúng xảy ra.
b. Dữ liệu theo dõi giúp tối ưu quyết định bảo trì
Việc bảo trì có thể phát sinh chi phí lớn, đặc biệt là khi cần cân nhắc giữa sửa chữa hoặc thay thế thiết bị. Dữ liệu CMMS cung cấp các thông số quan trọng như thời gian ngừng máy (downtime), tần suất sửa chữa, và hiệu suất thiết bị. Ví dụ:
Quyết định thay thế hoặc sửa chữa: CMMS giúp doanh nghiệp phân tích chi phí sửa chữa so với chi phí thay thế thiết bị mới, dựa trên tuổi thọ, tần suất hỏng hóc và mức độ quan trọng của thiết bị.
Tối ưu hóa lịch bảo trì: Dựa vào dữ liệu sử dụng thực tế, doanh nghiệp có thể điều chỉnh tần suất bảo trì phù hợp, giúp tối ưu hóa nguồn lực mà không gây lãng phí.
c. Dự đoán chi phí bảo trì tương lai
CMMS có thể tạo ra các dự báo chi phí bảo trì dựa trên dữ liệu lịch sử và kế hoạch bảo trì hiện tại. Điều này giúp doanh nghiệp nắm rõ hơn về chi phí sản xuất chung trong từng quý, từng năm:
Dự đoán chi phí thiết bị: Các báo cáo về chi phí thay thế phụ tùng và chi phí nhân công bảo trì trong tương lai dựa trên tần suất sử dụng thiết bị.
Quản lý tiện ích và thuê cơ sở: CMMS kết hợp với phần mềm kế toán có thể tính toán chi phí tiện ích và tiền thuê cho tài sản sản xuất.
3. Lợi ích của việc ứng dụng CMMS trong tối ưu hóa chi phí sản xuất chung
CMMS không chỉ giúp giảm thiểu chi phí bảo trì mà còn nâng cao hiệu suất sản xuất. Những lợi ích rõ ràng của việc sử dụng CMMS bao gồm:
Giảm thời gian chết: Cảnh báo bảo trì và giám sát thời gian thực giúp ngăn ngừa sự cố, từ đó giảm thiểu thời gian ngừng máy.
Tối ưu hóa hiệu suất thiết bị: CMMS giúp kiểm soát chặt chẽ hiệu suất và trạng thái thiết bị, giảm thiểu chi phí liên quan đến hỏng hóc và kéo dài tuổi thọ tài sản.
Nâng cao tính hiệu quả của nhân viên: Tự động hóa quy trình bảo trì giúp nhân viên tập trung vào các công việc quan trọng hơn, đồng thời giảm thiểu sai sót.
4. Tính năng nổi bật của CMMS EcoMaint trong quản lý chi phí sản xuất chung
Hệ thống CMMS EcoMaint là một trong những công cụ tối ưu hỗ trợ quản lý bảo trì và giám sát thiết bị hiệu quả, đáp ứng các yêu cầu bảo trì bảo dưỡng hiện đại. Một số tính năng nổi bật bao gồm:
Lên kế hoạch bảo trì thông minh: EcoMaint cung cấp lịch bảo trì chi tiết cho từng thiết bị, dựa trên dữ liệu sử dụng thực tế và yêu cầu của từng nhà máy.
Cảnh báo và phân tích sự cố: Tích hợp cảnh báo tự động khi thiết bị gặp sự cố hoặc yêu cầu bảo trì, giúp quản lý nhanh chóng phản ứng và xử lý.
Việc tối ưu hóa chi phí sản xuất chung với sự hỗ trợ của CMMS là một giải pháp chiến lược nhằm gia tăng hiệu quả sản xuất và giảm thiểu rủi ro. CMMS EcoMaint cung cấp cho doanh nghiệp giải pháp toàn diện, giúp quản lý chi phí bảo trì một cách hiệu quả, giảm thiểu thời gian ngừng máy và tối ưu hóa tài nguyên. Các tổ chức có thể liên hệ với chúng tôi để khám phá thêm về cách EcoMaint có thể trở thành công cụ hỗ trợ mạnh mẽ trong quản lý nhà máy của bạn, mang lại hiệu quả sản xuất tối ưu, và đảm bảo chất lượng trong từng sản phẩm.
Với bề dày hơn hai thập kỷ kinh nghiệm Chuyển đổi số cho doanh nghiệp Sản xuất, Vietsoft là đơn vị dẫn đầu cung cấp giải pháp Tư vấn và Triển khai phần mềm quản lý bảo trì CMMS tại Việt Nam. Bằng đội ngũ chuyên gia giàu kiến thức và kinh nghiệm thực tiễn trong lĩnh vực, Vietsoft tự tin đồng hành, giải quyết triệt để mọi bài toán và đón đầu những công nghệ mới cho doanh nghiệp.
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This cannot be self hypnotized by the spirit, nor can it be activated by a short term crisis.The female disciple immediately said Axi, don t blame me for this.
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I don t know how long they had been walking, but the young man stopped suddenly.Tsk, Aunt Mu s body is so addictive.Xu Qi an teased.
Patriarch, I can t move anymore A family member suddenly shouted, his words were full of panic.If you don t want it, can I still take it forcibly asked the masked man.
A newborn calf is not afraid of tigers.He wants to taste everything, but he doesn t understand.This.Each family began to waver this time.A Xi glanced around, and said, I won t take any of the treasures in the shrine, which the god master has treasured for many years.
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Okay, sorry for the trouble, you can get off work. The pharmacy doctor did not leave in a hurry, but stopped and said, Seeing these medicinal materials, I just remembered something.You haven t smoked this week, have you Quit. I haven t smoked even once this week, and I haven t even smelled it.
We will have a lot of time in the future. If you miss today, you can come anytime.It seemed that the girl was trying her best to maintain her politeness.
It s almost the same. There s only a little shadow, which is almost as good as disappearing completely.She felt that Du Heng was less reliable than her mother.
He had to get everything done before going to work.Song Jiaying walked around the office with her belly full, increasing her activity.
41 years old, in today s society, is not considered old, it can only be regarded as an advanced maternal age.Du Heng sometimes went to read a book, and this kid was making trouble next to him.
I I paid the money, why didn t you give me the prescription Listening to Du Heng s strange words, the old man felt angry in his heart.I understand. Li Na Ting nodded to express her understanding.
Yes, I should be in my teens. Teenagers Du Heng looked at Xue Yiwen in surprise, Do you like eating meat You like eating.Responsible for those areas, what exactly do you do What Do it all, clean the classrooms and dormitories, and clean the children s toys.
And this is also true. Girls with straight legs not only have an outstanding figure, but also have a superior temperament.Wang Shuqiu hung up the phone with just one sentence, and no one answered their calls.
Mainly because Wang Shuqiu saw that Du Heng didn t have that intention, so she wanted to accompany Du Heng.If I could get a few more pregnancies, then I would make more money than B ultrasound.
Du Heng looked at the people and asked a little dull, What s going on Didn t you Unlock Your Potential: The Ultimate Guide to Penile Growth Supplements say that Xiao Fang was beaten Why did Yu Zhu become like this Wang Shuqiu glanced at the two people on the sofa, Let Xiao Fang Tell me, I don t know very well, I just came in a few minutes before you.But when yang evil enters the spleen, it is yin qi.
After touching his mouth, Du Heng asked a little abruptly, Have you been preparing to send the banners for a long time Yes, I asked them to prepare them last week.In a private room of a restaurant in the city center, Du Heng, Bao Mi, Bao Mi s suitor, and a very elegant middle aged lady were sitting in a circle.
Wang Shuqiu suddenly stopped her chopsticks and looked at Du Heng seriously, Did your classmate do anything Otherwise, let s have a fight, so as not to be arrested.Then no matter how Wang Shizhen tried to persuade him to stay, , Du Heng and the pharmacy doctor got into the car and left.
My name is Du Heng. Can you put down your things and have a good chat The one holding the axe The woman still ignored Du Heng who was talking and just wanted to take her hands away.Xiao Du, look at what happened today, can you keep it a secret for us It s a small matter, I ve already told the nurse.
After being busy until the afternoon, Gu Ping called Du Heng and talked about the return visit.I read a book for a while and then fell asleep unconsciously.
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Others have to climb to Management must go through the baptism of time.quality Looking at those cold machines and tubes in the photos, looking at those people who can t live or die, and can only wait for death in infinite fear, I m scared.
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Uncle Zuo s kindness. This morning s situation made me understand a lot.There were too many people and chaos just now, so I forgot about him.
How long does it take to see results Du Heng thought for a moment, Within an hour.Du Heng glanced at his cousin with a strange look, To be honest, I Boost Your Sleep & Well-Being: A Guide to OTC Ed Supplements m afraid you don t want to Find someone to take over and treat me like a fool, brother The cousin was a little annoyed by these Uncovering the Truth: A Review of Friday's Erectile Dysfunction Pills words, especially the expressions of the people chatting with him, who seemed to be smiling but not smiling, which made him blush, and he immediately pointed at Du Heng scolded, Good intentions are misunderstood, you are a little ignorant.
Therefore, there are not many big hospitals like this, so how can they be used by you Also, a new business has emerged, placenta storage The demand for traditional Chinese medicine is another impact.It has nothing to do with her. The house Wang Shuqiu rents is not far from where she works.
Medical rescue forces from the city and district will not be able to arrive in a short time, and the situation on the scene is completely left to you.Okay, get up. The two returned to the desk, and Du Heng squeezed his hands.
This is the whole placenta. You go find it yourself.During the Chinese New Year, he drank and ate meat.
The doctor couldn t say for sure. You are so heartless.It is not possible to fry it all at once and then drink it slowly as it will affect the effectiveness and absorption of the medicine.
Du Heng cleared his throat, and Ma Zichen next to him had already filled his glass of wine.When the two of them finished cooking and sat down at their seats, others were still cooking behind them.
Li Qiuhua took the medicine yesterday, but she never sweated.Then he transferred 10,000 yuan to Du Ping, Brother, you use this money to buy a few sheep.
But you quit smoking too hard. You should ask a doctor to give you some medicine and cooperate with it.The movement was really loud, and it came too suddenly, making everyone shiver.
I don t know why. I was walking fine when I went out.Wang Zhenzhen glanced lightly and took two oranges from the drawer.
He looked at Du Heng and said fiercely, Look, if you don t see why today, I will kill you.Didn t you say 37 cases last time Xu Pinglin s memory is still very good.
Looking at Wang Shuqiu s face again, she quickly pulled Wang Shuqiu into her arms, I must be rushing to get married, and I didn t say anything.If it s not a fake.
Du Heng looked around and his heart was pounding. It was too much.
No, just these two medicines are enough. This recipe is called Ginseng Guati Powder, and it will make you vomit after drinking it.After fiddling with her hair, Mi Wu said a little squeamishly, Qiuqiu, is your boyfriend coming If not, let s go back first.
Could it be that the less the cloth, the more valuable it is But still He said, It s okay, I bought it for you.Du Heng finally breathed a sigh of relief after the two of them walked away.
This matter must stop, because Xiao Fang is getting older.If he Besides, I guess Du Heng might take action. What should I do if hemiplegia occurs Wu Buwei was asked again.
Seeing Fan Yuxiang nodding, Du Heng said, Okay, you go and register first, and I ll hospitalize you here.Infected , there is inflammation, this can be confirmed.
Doctor Du, tell me, I will listen to you. Du Heng shook his head gently, This is not a matter of listening or not, but I want to tell you some truth.With these two key pieces of information, Du Heng knew everything.
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Isn t he very handsome and wealthy Du Ping had forgotten to take care of Du Heng s affairs.Suddenly, he smelled a very familiar smell from the patient s body, the same smell that his elder brother had Sheep smell.
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After pondering for a moment, he called the director of the gynecology department in the same hospital and asked about Liu Amei s situation.If she didn t become suspicious, she wouldn t have thought about it.
I got on the ice skate and fell straight down, almost breaking my waist.didn t make any fuss, and just followed the doctor into the office.
He still didn t understand. Then wait a moment, I ll be back soon.But after the dislocation, the pain itself is already very painful.
see a doctor. Hearing this, Du Heng came over and said, What s wrong, aunt Is the problem serious Liang Yichang shook his head and said, My wife went up with my mother for a check up.Quick. While shouting, he picked up a needle and inserted it.
Cao Binghe about the composition of the prescription, so even if I am not here, I will not delay your experiment.He prayed in his heart, Lan Changhua must not have a heart disease or have a heart stent or anything like that, otherwise something big will happen.
In this winter, Cao Binghe, who was explaining at the door, was sweating.But when she rushed to the hospital, she was dumbfounded.
But the young man was very strong and didn t let out any too pretentious howl.Dong Yuezhang took one look and recognized that it was the leader of the district.
Grandpa Lan Changhua is a god, an idol, and a role model in Zhang Xintian s heart.The woman said so confidently that she almost slapped her chest as a guarantee.
The other three people following behind him, regardless of gender, did not even dare to breathe.He watched the film for a long time, but he couldn t figure it out.
But soon, it returned to the look of a pool of stagnant water.Is it gone Du Hengli didn t pay any attention to this kind of question, and he didn t even look at the people who asked the question.
They diagnosed Parkinson s syndrome. They prescribed some medicine and sent me home.Tonight s Liu Amei is Are you taking Unleash Your Potential: A Guide to Bigger, Better Erections care of me Well, I will be there during the day until eight o clock tomorrow morning.
He still didn t know this question. Wu Buwei thought for a moment, The disease lies in Taiyang and Shaoyang.Living in front of Wu Buwei complained. Back in the office, Du Heng no longer wanted to squint for a while.
Zhu Fanzhong sat on the edge of the bed, his eyes full of distress.But this is not the main thing. He stayed for other reasons.
It was not the surprise of seeing this kind of operating room just now, but the real shock.Dang Dang Dang Before he could think clearly, there was a knock on the office door, and then he saw Lu Zhongjiang walking in with two dark red wooden boxes.
Why did you buy a house for your son That is your son, not our son.Du Heng answered honestly. Li Qin s eyes widened, What will happen to my arm if you leave I m not healed yet.
I don t want to be a bride after I get married. Housewife, I wish I could go to work and have my own circle of friends.Du Heng s arms on the mountain were already extremely sore.
Then came the question that everyone was really concerned about, the question that everyone was eagerly waiting for now, How are the preparations for the New Year s goods for everyone this year All of a sudden, everyone s eyes were focused on Cui Guanghai.She insisted on giving birth naturally. She thought I was too noisy and kicked me out.
