Hệ thống Quản lý Nhà máy Thông minh SmartTrack của Vietsoft gồm ba module chính: ANDON SmartTrack, MES SmartTrack, OEE SmartTrack. Hệ thống này cho phép thu thập dữ liệu theo thời gian thực về trạng thái máy móc và chấm công sản phẩm tại từng trạm làm việc. Đồng thời, Hệ thống tự động tổng hợp chỉ số OEE, giúp người quản lý dễ dàng giám sát tiến độ sản xuất và tối ưu công suất thiết bị trong nhà máy. Các thông tin báo cáo, doanh nghiệp có thể phân tích, chủ động cải tiến quy trình và nâng cao hiệu suất hoạt động.
2. Các Tính Năng Của 3 Module Trong Hệ Thống MES SmartTrack
A. Module ANDON SmartTrack
ANDON SmartTrack là hệ thống cảnh báo và giao tiếp thông minh, giúp xử lý sự cố nhanh chóng và tăng cường minh bạch trong sản xuất. Các tính năng bao gồm:
Giám sát sản xuất theo thời gian thực: Theo dõi hoạt động sản xuất liên tục, cung cấp thông tin tức thời về trạng thái máy móc, dây chuyền.
Cảnh báo: Công nhân bấm nút để báo cáo vấn đề, giúp xử lý nhanh chóng và Phát hiện tự động ngừng máy trong quá trình sản xuất. Phát tín hiệu cảnh báo (đèn, âm thanh, thông báo).
Thu thập và lưu trữ dữ liệu:Ghi nhận dữ liệu vận hành, sự cố, và sản lượng để phân tích và cải tiến sau này.
Hiển thị thông tin trực quan: Trình bày dữ liệu qua màn hình LCD, giúp quản lý và công nhân dễ dàng theo dõi.
Quản lý sự cố:Ghi nhận, thống kê, báo cáo và hỗ trợ xử lý nhanh các sự cố bất thường, giảm thời gian dừng máy.
Tích hợp hệ thống:Kết nối với ERP và phần mềm khác để đồng bộ hóa dữ liệu.
B. Module MES SmartTrack
MES SmartTrack là giải pháp quản lý sản xuất toàn diện, cung cấp các công cụ mạnh mẽ để điều phối và tối ưu hóa hoạt động nhà máy. Các tính năng bao gồm:
Quản lý sản xuất theo thời gian thực:Theo dõi số liệu sản xuất và hoạt động sản xuất từ nguyên liệu đến thành phẩm.
Thu thập và phân tích dữ liệu: Ghi nhận dữ liệu từ máy móc, thiết bị để tối ưu hóa quy trình.
Lập kế hoạch, điều độ và phân bổ sản xuất: Sắp xếp lịch trình sản xuất hiệu quả, giảm thời gian chờ.
Quản lý chất lượng:Giám sát và đảm bảo sản phẩm đạt tiêu chuẩn trong từng công đoạn.
Tích hợp hệ thống: Kết nối với ERP và các phần mềm khác để đồng bộ hóa dữ liệu.
Quản lý nguồn lực: Theo dõi và phân bổ lao động, nguyên vật liệu và thiết bị. Theo dõi hiệu suất: Đo lường KPI, năng suất, nhân viên máy móc và hiệu quả vận hành.
Hỗ trợ truy xuất nguồn gốc:Lưu trữ thông tin để truy xuất lịch sử sản phẩm khi cần.
C. Module OEE SmartTrack
OEE SmartTrack là công cụ đo lường và tối ưu hóa hiệu suất thiết bị, giúp doanh nghiệp nâng cao năng suất và chất lượng. Các tính năng bao gồm:
Tính toán OEE tự động:Hệ thống Andon thu thập dữ liệu từ máy móc và dây chuyền để tính toán OEE dựa trên ba yếu tố: Availability (tỷ lệ vận hành), Performance (tỷ lệ hiệu suất), và Quality (tỷ lệ chất lượng), cung cấp chỉ số tổng hợp theo thời gian thực.
Giám sát thời gian ngừng máy (Downtime):Ghi nhận và phân tích thời gian ngừng sản xuất (lỗi kỹ thuật, thiếu nguyên liệu, v.v.) để cải thiện mức độ sẵng sàng trong OEE.
Theo dõi hiệu suất dây chuyền:Đo lường tốc độ sản xuất thực tế so với tốc độ tiêu chuẩn.
Kiểm soát chất lượng sản phẩm: Theo dõi số lượng sản phẩm lỗi hoặc phế phẩm, hỗ trợ tính toán chất lượng trong OEE và cảnh báo khi tỷ lệ lỗi vượt ngưỡng cho phép.
Hiển thị OEE trực quan: Cung cấp bảng điều khiển hoặc màn hình lớn để hiển thị chỉ số OEE theo thời gian thực, giúp nhân viên và quản lý dễ dàng theo dõi và phản ứng kịp thời.
3. Tại Sao Doanh Nghiệp Cần Hệ Thống MES SMARTTRACK
Giảm thiểu thời gian ngừng máy: Giảm thời gian chờ đợi để nhân viên có trách nhiệm xử lý sự cố sản xuất, có thể giảm thời gian ngừng máy từ 10% đến 30%.
Giám sát nhà xưởng từ xa: Giám sát hoạt động của nhà xưởng từ bất cứ đâu.
Phân tích thời gian ngừng máy: Phân tích nguyên nhân gây ra thời gian ngừng máy để thúc đẩy cải tiến.
Quản lý OEE: Quản lý hiệu suất thiết bị tổng thể (OEE) bằng phương pháp thủ công hoặc tự động.
4. Tính năng nổi bật của Hệ Thống MES SmartTrack:
Hệ thống gọi khẩn cấp: Nhanh chóng thông báo cho các bộ phận Bảo trì, Sản xuất, Chất lượng và Logistics.
Tương thích di động và web: Dễ dàng truy cập qua ứng dụng di động và web với cơ sở dữ liệu trên đám mây để quản lý từ xa.
Quản lý OEE: Quản lý OEE với các tùy chọn nhập liệu thủ công hoặc đăng ký thời gian ngừng máy tự động qua cảm biến.
Nâng cao quản lý: Chuyển các vấn đề lên cấp quản lý nếu thời gian phản hồi kéo dài.
5. Ưu điểm của Hệ Thống MES SmartTrack:
Tổng chi phí sở hữu thấp.
Có thể bắt đầu với khoản đầu tư ban đầu tối thiểu.
6. Tại sao nên chọn Hệ Thống MES của Vietsoft:
Thành công đã được chứng minh: Chúng tôi đảm bảo hiệu suất hệ thống mà không có dự án nào thất bại.
Tư vấn chuyên gia: Tiếp cận các chuyên gia tư vấn hàng đầu để sử dụng hệ thống tối ưu.
Triển khai nhanh chóng: Cài đặt các module MES, ANDON và OEE nhanh chóng.
Giá cả phải chăng: Giá cạnh tranh, mang lại ROI nhanh chóng chỉ trong vài tháng.
Xin vui lòng tải xuống brochure và nghiên cứu điển hình để biết thêm thông tin chi tiết.
Hoặc xem thêm các giải pháp tăng năng suất khác tại đây:
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