Hệ thống Quản lý Nhà máy Thông minh SmartTrack của Vietsoft gồm ba module chính: ANDON SmartTrack, MES SmartTrack, OEE SmartTrack. Hệ thống này cho phép thu thập dữ liệu theo thời gian thực về trạng thái máy móc và chấm công sản phẩm tại từng trạm làm việc. Đồng thời, Hệ thống tự động tổng hợp chỉ số OEE, giúp người quản lý dễ dàng giám sát tiến độ sản xuất và tối ưu công suất thiết bị trong nhà máy. Các thông tin báo cáo, doanh nghiệp có thể phân tích, chủ động cải tiến quy trình và nâng cao hiệu suất hoạt động.
2. Các Tính Năng Của 3 Module Trong Hệ Thống MES SmartTrack
A. Module ANDON SmartTrack
ANDON SmartTrack là hệ thống cảnh báo và giao tiếp thông minh, giúp xử lý sự cố nhanh chóng và tăng cường minh bạch trong sản xuất. Các tính năng bao gồm:
Giám sát sản xuất theo thời gian thực: Theo dõi hoạt động sản xuất liên tục, cung cấp thông tin tức thời về trạng thái máy móc, dây chuyền.
Cảnh báo: Công nhân bấm nút để báo cáo vấn đề, giúp xử lý nhanh chóng và Phát hiện tự động ngừng máy trong quá trình sản xuất. Phát tín hiệu cảnh báo (đèn, âm thanh, thông báo).
Thu thập và lưu trữ dữ liệu:Ghi nhận dữ liệu vận hành, sự cố, và sản lượng để phân tích và cải tiến sau này.
Hiển thị thông tin trực quan: Trình bày dữ liệu qua màn hình LCD, giúp quản lý và công nhân dễ dàng theo dõi.
Quản lý sự cố:Ghi nhận, thống kê, báo cáo và hỗ trợ xử lý nhanh các sự cố bất thường, giảm thời gian dừng máy.
Tích hợp hệ thống:Kết nối với ERP và phần mềm khác để đồng bộ hóa dữ liệu.
B. Module MES SmartTrack
MES SmartTrack là giải pháp quản lý sản xuất toàn diện, cung cấp các công cụ mạnh mẽ để điều phối và tối ưu hóa hoạt động nhà máy. Các tính năng bao gồm:
Quản lý sản xuất theo thời gian thực:Theo dõi số liệu sản xuất và hoạt động sản xuất từ nguyên liệu đến thành phẩm.
Thu thập và phân tích dữ liệu: Ghi nhận dữ liệu từ máy móc, thiết bị để tối ưu hóa quy trình.
Lập kế hoạch, điều độ và phân bổ sản xuất: Sắp xếp lịch trình sản xuất hiệu quả, giảm thời gian chờ.
Quản lý chất lượng:Giám sát và đảm bảo sản phẩm đạt tiêu chuẩn trong từng công đoạn.
Tích hợp hệ thống: Kết nối với ERP và các phần mềm khác để đồng bộ hóa dữ liệu.
Quản lý nguồn lực: Theo dõi và phân bổ lao động, nguyên vật liệu và thiết bị. Theo dõi hiệu suất: Đo lường KPI, năng suất, nhân viên máy móc và hiệu quả vận hành.
Hỗ trợ truy xuất nguồn gốc:Lưu trữ thông tin để truy xuất lịch sử sản phẩm khi cần.
C. Module OEE SmartTrack
OEE SmartTrack là công cụ đo lường và tối ưu hóa hiệu suất thiết bị, giúp doanh nghiệp nâng cao năng suất và chất lượng. Các tính năng bao gồm:
Tính toán OEE tự động:Hệ thống Andon thu thập dữ liệu từ máy móc và dây chuyền để tính toán OEE dựa trên ba yếu tố: Availability (tỷ lệ vận hành), Performance (tỷ lệ hiệu suất), và Quality (tỷ lệ chất lượng), cung cấp chỉ số tổng hợp theo thời gian thực.
Giám sát thời gian ngừng máy (Downtime):Ghi nhận và phân tích thời gian ngừng sản xuất (lỗi kỹ thuật, thiếu nguyên liệu, v.v.) để cải thiện mức độ sẵng sàng trong OEE.
Theo dõi hiệu suất dây chuyền:Đo lường tốc độ sản xuất thực tế so với tốc độ tiêu chuẩn.
Kiểm soát chất lượng sản phẩm: Theo dõi số lượng sản phẩm lỗi hoặc phế phẩm, hỗ trợ tính toán chất lượng trong OEE và cảnh báo khi tỷ lệ lỗi vượt ngưỡng cho phép.
Hiển thị OEE trực quan: Cung cấp bảng điều khiển hoặc màn hình lớn để hiển thị chỉ số OEE theo thời gian thực, giúp nhân viên và quản lý dễ dàng theo dõi và phản ứng kịp thời.
3. Tại Sao Doanh Nghiệp Cần Hệ Thống MES SMARTTRACK
Giảm thiểu thời gian ngừng máy: Giảm thời gian chờ đợi để nhân viên có trách nhiệm xử lý sự cố sản xuất, có thể giảm thời gian ngừng máy từ 10% đến 30%.
Giám sát nhà xưởng từ xa: Giám sát hoạt động của nhà xưởng từ bất cứ đâu.
Phân tích thời gian ngừng máy: Phân tích nguyên nhân gây ra thời gian ngừng máy để thúc đẩy cải tiến.
Quản lý OEE: Quản lý hiệu suất thiết bị tổng thể (OEE) bằng phương pháp thủ công hoặc tự động.
4. Tính năng nổi bật của Hệ Thống MES SmartTrack:
Hệ thống gọi khẩn cấp: Nhanh chóng thông báo cho các bộ phận Bảo trì, Sản xuất, Chất lượng và Logistics.
Tương thích di động và web: Dễ dàng truy cập qua ứng dụng di động và web với cơ sở dữ liệu trên đám mây để quản lý từ xa.
Quản lý OEE: Quản lý OEE với các tùy chọn nhập liệu thủ công hoặc đăng ký thời gian ngừng máy tự động qua cảm biến.
Nâng cao quản lý: Chuyển các vấn đề lên cấp quản lý nếu thời gian phản hồi kéo dài.
5. Ưu điểm của Hệ Thống MES SmartTrack:
Tổng chi phí sở hữu thấp.
Có thể bắt đầu với khoản đầu tư ban đầu tối thiểu.
6. Tại sao nên chọn Hệ Thống MES của Vietsoft:
Thành công đã được chứng minh: Chúng tôi đảm bảo hiệu suất hệ thống mà không có dự án nào thất bại.
Tư vấn chuyên gia: Tiếp cận các chuyên gia tư vấn hàng đầu để sử dụng hệ thống tối ưu.
Triển khai nhanh chóng: Cài đặt các module MES, ANDON và OEE nhanh chóng.
Giá cả phải chăng: Giá cạnh tranh, mang lại ROI nhanh chóng chỉ trong vài tháng.
Xin vui lòng tải xuống brochure và nghiên cứu điển hình để biết thêm thông tin chi tiết.
Hoặc xem thêm các giải pháp tăng năng suất khác tại đây:
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We can use the power of the legion, and at the same time, we can also make great contributions to the Dragon Kingdom.Who are you Are you really not going to give me the face of the Alchemy Guild Li Tianhuang s voice was a little cold.
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However, he didn t know if it was an illusion or reality.Practice, don t pick and choose, the worst is, just wait until I get stronger and then leave, hey.
What exactly do they want to do Xinglan looked solemn and shouted in a deep voice.It is naturally a punishment from God. The only time there is sound is the terrible thunder and lightning, which will hit people s bodies accurately.
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He originally planned to wait for incidents to weaken the major forces before jumping out.I have seen people diving. But not many people have seen dragon diving, right.
The Mythical Territory was established early, and with the support of the entire alliance, the extent of its development can be imagined.It s like finding a treasure After knowing this, Zhao Hao smiled in his heart, but of course he remained calm on the surface and just told the business group to take away the people, drawings, and equipment together.
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Those who wanted him to die did not torture him to death in the court, but beat him to death with black hands in the military camp.The Greyhound Principality is also one of the eight principalities, adjacent to the Silver Federation, but it is somewhat unknown.
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Even if she was in good condition, she would not be able to return to the battlefield to join Zhao Hao again.No problem Shinhwa agreed immediately. One hundred million gold coins is really a friendly price.
At least Freya was seriously injured. The Poison Lord of the Flies death counterattack was not pleasant.Therefore, the plan focuses on not only combat capabilities, but also transport capabilities.
The 12 violent abominations faced off against this group of war beasts, and they were evenly matched.The air was cut, and the huge snake head of the ultimate nine headed monster was cut off.
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Hearing this, Fang Hong smiled leisurely. said The real big guys don t show up easily, they are watching silently behind the scenes, leaving it to the younger guys to perform in front of the stage.No stock fell by its daily limit today. The Shanghai Composite Index surged 2.
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It was suspended from listing for more than five years and returned to the A share market.As the other party left, Qiu Guangcheng couldn t help but sigh The relationship between Star Capital and Wall Street is getting deeper and deeper
The next day, Tuesday, March 12th. Galaxy concept stocks have broken through the 17th consecutive session of lowering the limit.
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two years ahead of schedule in his previous life, Elon Musk s SpaceX successfully recovered the rocket.
At least now they are still owned by Xincheng s local enterprises, and 39 billion can be distributed according to local areas.Because the volume is super huge, if the harvest can be successful, it is no exaggeration.
The ongoing Mars exploration project can be considered as a way to go ahead and explore the way.No matter how you look at it, it is a scam market. All those chasing higher today have been trapped
End of chapter The next day, Wednesday, October 12th.
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443sx One of the executives couldn t help but think about it and said Samsung is determined to stop WCG.The Chinese military leader continued to hit record highs, and the market index also rebounded quickly.
In the past, everyone smoked foreign cigarettes, but now they smoke domestic cigarettes.There are still two months left this year. It is estimated that no other stock can catch up with the increase of Tianzhou Online, unless ATL, which is trading high and sideways next door, takes off, but I think it is unlikely.
If Merrill Lynch really plans to cut the 2025 Weight Loss Trends: Can Apple Cider Vinegar Help You Shed Pounds? Inspiring Journeys of 6 American Professionals
meat, will it raise the price to arouse emotions so that it can reduce its losses Therefore, there is such a logic in Bitcoin that some people got involved and caused the price fluctuations in the past few days to be extremely violent.This is no joke
But this opportunity is right in front of us. At this time, Qin Dong couldn t help but said To be honest, I want to nod immediately, but another lingering thought is self doubt.
Holy shit It s so ridiculous. Is the foreign exchange market so profitable A crazy cut of more than 170 billion The richest man, directly parachuted to the richest man in the country, the youngest richest man Not only that, he is already the richest man in Asia, and he is among the top five richest people in the world It s so scary.
