Cơ Khí Duy Khanh triển khai TPM tăng hiệu quả bảo trì
Công ty Cơ Khí Duy Khanh đã đạt được nhiều thành tựu về bảo trì chỉ sau 3 tháng từ khi Cơ Khí Duy Khanhtriển khai TPM – hệ thống quản lý bảo trì toàn diện: Năng suất công đoạn kẹp máy phay tăng 10 lần, giảm ngừng máy do hỏng hóc từ 23 xuống còn 11 lần trong vòng 1 tháng.
1. Quá trình Cơ Khí Duy Khanh triển khai TPM
Từ tháng 10/2019, Cơ Khí Duy Khanh đã tham gia Chương trình Hỗ trợ các doanh nghiệp áp dụng thí điểm TPM của Vụ Khoa học và Công nghệ (Bộ Công Thương) tổ chức. Đây là chương trình với mục tiêu giúp các doanh nghiệp trong nước cải thiện hiệu suất bảo trì, tăng toàn diện năng suất sử dụng của các tài sản thiết bị, cải thiện môi trường làm việc an toản và chuyên nghiệp hơn dựa trên nền tảng xây dựng một chiến lược quản lý bảo trì hiệu quả, áp dụng các biện pháp nhận diện các rủi ro hỏng hóc và giảm thiểu tổn thất khi xảy ra hỏng hóc.
Trong 3 tháng triển khai chương trình (từ tháng 10 đến tháng 12/2019), tổng cộng đã có 8 buổi các chuyên gia bảo trì đến tận nơi tư vấn và hướng dẫn trực tiếp cho nhân viên tại nhà máy của Cơ Khí Duy Khanh thực hiện thí điểm TPM trên 2 thiết bị máy CNC. Quá trình thí điểm bao gồm 3 trong 8 cột trụ TPM bao gồm: bảo trì có kế hoạch PM, bảo trì tự quản AM và cải tiến tập trung FI
2. Kết quả đạt được khi triển khai TPM của Cơ Khí Duy Khanh
Với cột trụ bảo trì có kế hoạch PM, các chuyên gia đã cùng nhân viên công ty thực hiện bảo trì toàn diện cho cả 2 thiết bị CNC, từ đó đã giúp giảm số lần hư hỏng của 2 thiết bị này từ lúc bắt đầu là 23 lần (tháng 10/2019) xuống còn 11 lần (tháng 11/2019). Với kết quả khả quan này, Cơ Khí Duy Khanh sẽ tiếp tục tự triển khai PM cho 104 thiết bị khác của công ty trong năm 2020.
Đối với cột trụ bảo trì tự quản AM, các chuyên gia đã hướng dẫn nhân viên vận hành thực hiện việc vệ sinh thiết bị sạch sẽ như lúc mới mua. Thông qua quá trình này, các chuyên gia đã giúp nhân viên vận hành hiểu rõ hơn về thiết bị của mình và nhận diện ra những vị trí cần treo thẻ đỏ để tiến hành khắc phục và cải tiến ngay sau đó. Đồng thời các chuyên gia cũng chụp lại các hình ảnh trong quá trình vệ sinh thiết bị để làm tài liệu giúp hướng dẫn nhân viên vận hành thực hiện các bước tự bảo dưỡng thiết bị cơ bản sau này (bao gồm: vệ sinh, kiểm tra, bôi trơn, siết chặt – CLIT). Sau 2 tháng áp dụng cho thấy các thiết bị thí điểm hoạt động hiệu quả hơn, ít phát sinh lỗi vặt. Dự kiến trong năm 2020, Cơ Khí Duy Tân sẽ tiếp tục nhân rộng thêm mô hình trên 9 thiết bị khác.
Cuối cùng, với trụ cột cải tiến tập trung FI, các chuyên gia đã cùng nhân viên công ty tiến hành 2 cải tiến hiệu quả. Thứ nhất là cải tiến bộ kẹp cho máy phay. Cải tiến này sẽ giúp tăng gấp 10 lần hiệu quả thiết bị từ kẹp 1 lên 10 sản phẩm/lần. Thứ 2 là cải tiến quy trình mài dao để giúp tăng năng suất và giảm đáng kể thời gian của quá trình này.
3. Tổng kết
Từ những kết quả đạt được, Tổng Giám Đốc Cơ Khí Duy Khanh, Chủ Tịch Hội Cơ Khí Điện HAMEE – Ông Đỗ Phước Tống đã khẳng định: “Thực hiện TPM sẽ giúp các doanh nghiệp tối ưu hiệu suất hoạt động, giảm thiểu đáng kể các sự cố sai sót phát sinh, từ đó giúp các Doanh nghiệp trong nước hợp lý hóa chi phí sản xuất, cải tiến chất lượng sản phẩm và dịch vụ của mình. Từ đó tạo ra sức bật giúp các doanh nghiệp Việt Nam nâng cao khả năng cạnh tranh trên thị trường.”
Trong thời gian sắp tới, công ty sẽ tiếp tục nhân rộng và duy trì hệ thống TPM với tất cả các tài sản thiết bị của công ty. Ngoài ra còn có các công cụ như 5S, phần mềm quản lý bảo trì thiết bị CMMS giúp đạt hiệu quả cải tiến tốt nhất.
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Mu Nanzhi leaned half in Xu Qi an s arms, and whispered.Senior, just now that monk s cultivation level is not low, I didn t see why he appeared behind you, do you know what happened Li Lingsu said.
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Ah.why are you guys starting to eat The person who came down from the courtyard wall in a conspicuous red dress before anyone arrived, was either Gu Jia or someone else.Yu Liao didn t miss his look at the burning incense in the house.
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Everyone in the righteous way gathers to discuss Does the young man behind the witch in Hehuan Palace look familiar In the end, everyone came to the conclusion what familiarity, how could this cruel person be Wu Yu, the light of righteousness.Here, Tan Su withdrew Are You Readying for the Long Game? Unpacking the Long-Term Side Effects of Bluechew his gaze from looking at Gu Jia.
The four of them were very silent when they heard the words, which almost made them feel inexplicably relieved.
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College entrance examination These days go by so fast.Before he finished speaking, he rolled his eyes and fell to the ground with a plop.
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But the key thing is that there are two three story red brick buildings in the yard of this agricultural technology station.Du Heng had only given him a prescription that day, and the one valid case added to the system could only be his.
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After hearing the young doctor s question, Mei Dong asked casually, Why Suddenly remembered to ask this question I m just curious and want to know if Chinese medicine can really solve this problem.Then I will give you a prescription, do you think it will work Brother Wu Shengnan s eyes lit up, Okay.
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Cao s condition in the car. My student Guan Bo s opinion coincided with mine.He walked forward, looked at Director Liu and asked, Is that so Director Liu said with a sad face, That s it.
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The demon of life, the demon of law, the demon of knowledge, the demon of fate, the demon of war.
When all kinds of strange forces invaded, the world has since been divided into two distinct ends.I wonder if Dean Du will go too Du Heng looked back slightly , I m just going to receive this award.
Du cured her and kept her fertility intact. Mei Dong was stunned.The old man took the changed prescription and left with great difficulty.
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