Nhựa CNCPS triển khai TPM đạt hiệu quả sau 4 tháng
Là một đơn vị với hơn 10 năm kinh nghiệm trong gia công cơ khí và ép nhựa, Công ty Cổ phần CNCPS không ngừng đầu tư cải tiến công công nghệ và máy móc thiết bị của mình nhằm nâng cao năng suất và chất lượng sản phẩm, đáp ứng được các nhu cầu của khách hàng trong và ngoài nước. Từ đầu tư các trang thiết bị máy móc hiện đại: MAZACK, HAITIAN, HUYDAI, MAKINO… Cho đến việc tham gia đăng ký tham dự Chương trình hỗ trợ Doanh nghiệp áp dụng thí điểm hệ thống quản lý bảo trì năng suất toàn diện TPM của vụ Khoa học và Công nghệ, Bộ Công Thương. Quá trình Công ty Cổ phần CNCPS triển khai TPM đã diễn ra trong 4 tháng từ 09/2019 – 12/2019.
Trong suốt 4 tháng này, đã diễn ra 9 buổi làm việc giữa các chuyên gia cùng nhân viên công ty tại nhà máy số 4 của CNCPS. Các chuyên gia đã hướng dẫn nhân viên công ty CNCPS triển khai TPM trên thiết bị máy ép nhựa số 6. Sau 4 tháng đã thu được những kết quả khả quang như chỉ số OEE tăng 27%, giảm 76% thời gian ngừng máy, Chi phí bảo trì giảm 33.3%,
1. Đánh giá chung về công tác triển khai TPM:
Ban tư vấn TPM đã hướng dẫn cho nhóm TPM thí điểm của CNCPS bao gồm 6 nhân viên và quản lý: 2 người thuộc bộ phận QC, 2 người thuộc bộ phận bảo trì, 2 người thuộc bộ phận sản xuất có liên quan đến thiết bị máy ép nhựa số 6. Ban lãnh đạo của công ty đã ủng hộ và tạo những điều kiện tốt nhất để nhóm TPM thí điểm hoạt động được hiệu quả. Nhất là kịp thời khuyến khích khen thưởng khi nhóm thí điểm có những cải thiện OEE thực tiễn được ghi nhận. Sau khi đánh giá các kết quả thí điểm bước đầu, ban lãnh đạo sẽ tiếp tục nhân rộng triển khai TPM cho toàn bộ tài sản trang thiết bị của công ty.
2. Đánh giá về thực hiện trực quan cho quản lý bảo trì:
Nhóm TPM của CNCPS đã trực quan hóa các thiết bị đo (đồng hồ áp suất, đồng hồ đo nhiệt độ, đồng hồ đo hiệu điện thế…) trên máy ép nhựa số 6 bằng các vạch màu sắc. Ngoài ra, các thùng chứa các loại nhớt chất bôi trơn khác nhau cũng được trực quan hóa bằng hình ảnh màu sắc, giúp dễ phân biệt và tránh sử dụng nhầm lẫn. Các bảng điều khiển máy ép cũng được viết bổ sung thêm tiếng Việt đê giúp nhân viên vận hành dễ kiểm tra mức nhớt hay kiểm tra các thông số kỹ thuật đúng hay sai khi vận hành. Đồng thời Việt hóa cũng giúp nhân viên hiểu rõ hơn về các chức năng điều khiển của thiết bị.
Bên cạnh đó, công ty CNCPS cũng tiến hành thực hiện 5S tại các khu vực quanh máy như: nơi chứa nguyên liệu đầu vào, nơi để bán thành phẩm, nơi để dụng cụ thiết bị phụ trợ… Từ đó giúp cải thiện không gian làm việc của nhân viên vận hành trở nên gọn gàng, an toàn và thuận tiện hơn.
3. Đánh giá về tác phong nhân viên sau triển khai TPM:
Trong 4 tháng thực hiện, các nhân viên vận hành được yêu cầu gửi các báo cáo hằng ngày qua zalo cho các thành viên trong nhóm TPM. Thông qua các báo cáo này, bộ phận bảo trì sẽ theo dõi tỷ lệ hiệu suất máy, bộ phận QC sẽ theo dõi về tỉ lệ chất lượng, Ban quản đốc cũng như chính các nhân viên vận hành sẽ theo dõi được khả năng sẵn sàng của thiết bị. Các số liệu này sẽ được chuyển thành OEE để nhóm TPM phân tích và thảo luận trong các cuộc họp tổng kết hằng tuần, từ đó đưa ra các phương án cải tiến và khắc phục những nhược điểm còn tồn tại.
Sau 4 tháng thực hiện dưới sự tư vấn của các chuyên gia, đã dần hình thành một thói quen và tác phong chủ động thực hiện các công việc TPM của nhân viên vận hành thí điểm và của chính các thành viên nhóm TPM. Từ đó tạo ra nền tảng để tiến hành duy trì và mở rộng áp dụng TPM tại CNCPS trong tương lai.
4. Đánh giá về hiệu quả sẵn sàng sau triển khai TPM:
Sau khi áp dụng TPM, các trang thiết bị công cụ cần thiết cho việc chuyển đổi khuôn của máy ép nhựa số 6 luôn trong trạng thái sẵn sàng, từ đó giúp giảm 30 phút/ngày cho việc chuyển đổi mã hàng so với trước khi triển khai TPM.
5. Đánh giá về hiệu quả an toàn sau triển khai TPM:
Sau khi áp dụng TPM và 5S tại khu vực máy ép nhựa số 6, đã giúp tăng khả năng quản lý trực quan cho nhân viên vận hành. Từ đó giúp tăng an toàn lao động và an toàn cho môi trường sản xuất.
6. Đánh giá về hiệu quả đào tạo sau triển khai TPM:
Sau 4 tháng CNCPS triển khai TPM, công ty đã xây dựng thành công 6 tiêu chuẩn dành riêng cho máy ép nhựa số 6. Từ đó tạo ra nền tảng thuận lợi cho việc hướng dẫn đào tạo cho các nhân viên bảo trì và vận hành được tốt hơn. Bên cạnh đó, nhóm TPM cũng đã có những kinh nghiệm trong việc triển khai các bài học một điểm OPL. Đây chính là cách tiếp cận hiệu quả và đơn giản giúp cho việc đào tạo kỹ thuật cho công nhân và nhân viên kỹ thuật mới trở nên dễ tiếp thu hơn.
7. Tổng kết
Từ những kết quả đó, đã tạo ra động lực to lớn cho Ban lãnh đạo cùng toàn thể cán bộ công nhân viên của CNCPS tiếp tục duy trì và nhân rộng mô hình triển khai TPM cho toàn bộ trang thiết bị, tài sản của công ty trong thời gian sắp tới. Đồng thời với việc áp dụng các công cụ nền tảng giúp TPM hoạt động hiệu quả như: hệ thống 5S và phần mềm quản lý bảo trì thiết bị CMMS Ecomaint.
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She instantly understood that this white jade bracelet was unusual, at least it was a piece of It is not a low level health preserving mysterious treasure.Naturally, we all died together, Cui Changting, you forced me to do this Qi Jia sneered.
If they wanted to disobey orders or even hide, that would be disobedience to the Tianchi Virgin, and the Tianchi Virgin would personally take care of it.So, not long after, with Mrs. Yinye joining the Lin s firm, a large number of people from the Jinfeng gang also joined the firm, but there were also some people who thought it would be more promising to stay and did not leave.
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Fellow Daoist You did help me a lot, but is it true that Fellow Daoist intends to leave like this Lin Haoming was a little incredulous.Master, are you alright Huang Yuanshi was so excited seeing Huang Tian, she also became a little worried.
In just a moment, a soldier who looked quite mighty hurried over, cupped his fists towards the carriage where Lin Haoming was sitting, and said, The humble job is Liu Feng, the guard captain of the city lord s mansion, the city lord has already been waiting for Mr.Yinye s side, the bandit suppression division also had two deputy division commanders, one of whom was also a cultivator at the Mysterious God Realm.
He asked himself that after the other party knew his name, he would never dare to kill himself.Lin Haoming said. No need, I just need some time, but the manpower of the Jinfeng Gang preparing to rob the prison, have you already checked Shu Siyue asked.
I don t care about anything else. Your head is worth sixty years crystals After the man finished speaking, he didn t dare to delay.Under such thinking, everyone did not object any more, and nodded in agreement.
Lei Peng was pierced by the flying sword. In addition to his own damage, the poison contained in the poisonous sword spread immediately.It seemed true. In the battle, if he hadn t used the Yufeng Orb to speed up and give him a sudden blow, I m afraid it would definitely not be so easy to win, let alone kill the opponent.
Yinye proposed the last one. condition. For this request, Lin Haoming and Shu Siyue glanced at each other, and finally Lin Haoming nodded in agreement and said Okay, I can agree, but before that, I hope you can send them a letter, ma am, to let them give up resistance.Of course, Yuan Muqing didn t Showing enthusiasm also means being wary of yourself.
After entering the Ten Thousand Laws Association, Lin Haoming changed the small building a little, and set aside a special alchemy room.fastest update Do you think I don t have any capital and will come back after being hurt You think too easily Qi Jia s expression froze, without showing any weakness.
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Thank you for your hard work last night, next time I ll bring you something delicious.On the whole, most of them were waiting to see Xu Yu s jokes.
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You will follow along and use your ability to investigate cases.I have to remind my sister, don t keep tigers as trouble.
Although the guy from Zaan helped him find out the murderer, it was true that he had a conflict with Ji er before, so it was considered as a sigh of relief for Ji er if something happened.Looking at the 30-Day Transformation: Your Shortcut to a Lighter You angry eyes of everyone, Zaan looked indifferent.
surging up. Immediately afterwards, thick tree roots broke through the ground, and then spikes quickly mutated from them, instantly turning into a thorn cage.In fact, she has always been very confident in her appearance and figure, but compared with the other party, It s still a bit worse, are all the women of the Yaozu so heaven defying in figure That beautiful woman is naturally Kong Nanwu, she obviously doesn t have much interest in discussing this Sculpt Your Dream Body: A Comprehensive Guide to Finding a Weight Loss Coach topic By the way, hasn t that Zu an come to you all this time It seems that you didn t work hard enough that night.
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Mingyue City, isn t that Xiao Anzi s hometown Yun Jianyue was taken aback.Xie Daoyun thought it was wrong, he only thought that he was showing his goodwill, and his heartbeat today was faster than the sum of the past years Brother Zu, you can call me Ling er in the future, this is my nickname, I That s what my parents call me.
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This made him look very ugly. On the side, Qin Lan naturally also found Lin Xuan.The woman was furious. The next moment, she held a long knife in her hand.
It looked like a city and could accommodate hundreds of thousands of people on it.In an instant, he received multiple scars on his body.
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Because a year ago, when the opponent and Bai Zijing entered the battle, he was there.As a warrior clan, he is very mysterious and powerful, attracting the attention of all people.
And Jin Jianfeng s younger generation, no one is a match for that guy.This shows that the young man in front of him is absolutely powerful in the spirit seeking technique, otherwise it would not be so powerful.
In other words, those who have the ultimate defense weapon, they should try their best to protect the safety of the eighth prince.Dragon clan, isn t that your hometown I don t know.
He stared at Lin Xuan. Good boy, you managed to piss me off.One after another discussion sounded, and many ridicules were mixed in it.
Besides the Almighty, there is also a Daoist. That is also at the level of Almighty, and it is an extremely powerful Almighty.Is this going against the sky All of a sudden, those warriors around surrounded him one after another.
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What is this Lin Xuan was surprised, because he clearly remembered that just yesterday, these trees did not have these black and white fruits.On the other side, Lin Xuan was floating in the sky, making some huge movements from time to time.
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The old lady from Yaochi Holy Land took the storage ring, and then penetrated with her soul power.Then, a door of space appeared. Outside, the Golden Lion King and the Third Prince kept staring ahead, but at this moment, they were startled.
