The smart move to more efficient and safer maintenance operations
Regardless of their size or the industry segment in which they operate, manufacturing companies are constantly striving to increase efficiencies within the various processes they employ.
Arguably, maintenance is one of the primary areas in which companies are continually seeking ways to lower costs and cut the time taken to perform essential tasks. With many maintenance operations still planned and performed manually, often by experienced operators performing sometimes basic yet time-consuming tasks, it is easy to see how manufacturers are sometimes swimming against the tide when it comes to achieving efficiency goals.
In an effort to improve in this area, more and more companies are turning to innovative and disruptive technologies to streamline processes and reduce the time and costs involved within their maintenance operations. One laborious yet highly important task is the need for maintenance engineers to manually check the torque level of every single bolt that might be in place within a particular piece of machinery, engine, or countless other structures or vehicles.
This has led to the emergence of certain solutions that are designed to eradicate the high level of time demanded in such instances. Examples of such solutions include those that use ultra-sonic waves to perform inspections. However, despite enabling accurate measurements, this method has plenty of critics, who point out certain fundamental limitations. Most notably, such devices require having physical access to the bolt, as the device needs to be plugged in on top of it. Ultra-sonic solutions also require information such as the length of the bolt, which might not be known or readily to hand.
1. A smarter approach to maintenance operations
Aerospace is one of the foremost vertical sectors in which maintenance, repair and operations (MRO) processes require efficient, as well as standardized, safe practices and solutions providers have been looking at ways to address this fundamental issue for years. It has always been apparent that maintenance engineers needed something that would meet head-on the fundamental challenges within processes themselves, while also overcoming the shortcomings of existing solutions.
This has seen companies in the industry develop new technologies that enables touchless and wireless measurement of bolt axial load. Importantly, this means that instead of having to manually verify the torque level of every single traditional bolt, maintenance engineers are notified about those specific fasteners that are either too tight or too loose so they can attend to them accordingly in just a few seconds. This offers an added immediate benefit from a safety aspect as the device can reduce the eventuality of breakages in bolts caused by repeated over tightening during manual checks.
Designed to improve efficiencies within MRO, these technologies perform the fundamental role of a standard washer but uses intelligent connectivity to provide maintenance and service engineers with a clear picture of axial loads. This has been demonstrated by incorporating a strain gauge and a transmission system, which via an appropriate reading device, relays the information to maintenance engineers.
2. Quantifiable efficiency gains
Airbus Helicopters is one use-case in the industry which has noticed quantifiable efficiency gains across helicopter engine maintenance by using industry 4.0 practices. Usually, a helicopter can require a periodic check that necessitates removal of its engines and interior trim even before maintenance engineers can gain access and check the bolts. Once checked, the engine needs to then be re-installed and a ground-run undertaken to ensure correct installation of the engines. This is a very labour-intensive process heavy maintenance operation that would typically take around two days and require two engineers to check about 12 bolts.
3. Lifting off in other industries
Beyond aerospace and aeronautic industries, new technology in the industry can also potentially address several other sectors that demand extremely high safety standards and efficient maintenance processes.
For example, opportunities exist in the energy and renewable resources markets. One such application scenario is with nuclear power, where nuclear energy companies could easily perform essential checks on radioactive waste tanks by using a drone from a safe distance. Similarly, manufacturers of wind engine turbines for power generation could leverage the benefits of new technology in conjunction with a drone, saving time (and ultimately costs), as well as overcoming safety issues inherent with hard-to-access wind turbine blades. There are many other examples in which these fundamental issues can be addressed and overcome with such solutions – including chair lifts and cable cars at ski resorts, or high-level rides at amusement parks.
4. Crunching data for predictive maintenance
When using smart technology, there is a more far-reaching potential that has become evident. The amount and level of data provided by new devices that can be accessed, analyzed, and processed, could in due course enable accurate live monitoring and offer the opportunity to enjoy predictive maintenance. Parameters that could be registered and leveraged include tension, date, location, temperature, to name a few.
This means that whether it’s an engine for an aircraft manufacturer, wind turbine, or amusement park ride, those companies could be alerted if there is a requirement to perform maintenance – be it for a sudden and immediate issue or just according to schedule.
Ultimately, most manufacturers or companies that are required to perform maintenance checks on machinery or other infrastructures set themselves clear goals when it comes to reducing time and cost across such processes. Thanks to innovative providers that commit to addressing and solving these fundamental challenges with smart technology solutions, manufacturers will be well equipped in their constant quest to continually improve efficiencies.
MRO
_____________ Jonathan Beaumel is a Design Engineer at JPB Système.
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This boy looks like him.Although Meng Jingzhe felt surprised in his heart, he didn t think much about it.Suddenly, the tea art master frowned, feeling that something was wrong.
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he waved his hand, Meng Xiaotian and Xiaoyi returned to the altar as if out of control.I can t drag you down forever.How could you be a drag.
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After piercing through the domain with a primitive carving knife, it was nailed to the ground.Each formation is independent, but there is no connection between them.
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What kind of medicine did you drink Four Seasons Cold Tablets.Wu Buwei blushed, Listening quietly, not daring to speak.
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He only needs to give his senior brother a good start, and he doesn t worry about the rest.Okay, be careful on the road. Tingting will go to school tomorrow.
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The existence of natal Gu is to help the Gu master weaken the toxicity , so that the Gu master can preserve his sanity and avoid pollution.Volume has become the mainstream of contemporary society.
The resentment with Sword Master, but kept thinking Why do you want to cut me The cut off water seemed to penetrate everywhere, and Meng Jingzhe soon discovered that the fragments of his consciousness that had been cut off were cut into smaller pieces by a smaller knife again at this time.The three states of Jingxiang and Henan in the northeast, Leizhou in the west, ten rooms and nine empties, disaster victims are everywhere, and a hundred wastes are waiting to be rebuilt.
Wei Gong, Zhao Aiqing, Wang Aiqing, today s change, What is the best strategy for the three of you Huaiqing asked in a heavy tone.Pixiu immediately narrowed his eyes into a slit with a smile, and said, Actually, I didn t do anything to help my brother.
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The biggest change is that now, every part of his body can have his own thoughts.Leizhou is temporarily saved, and the Buddha has returned to the Western Regions.
The idol gave an affirmative answer, and then said When a god creates a divine weapon, it will endow it with a trace of divinity, so it can be called a divine weapon, and a divine weapon made by a mortal, even if it works by chance, will eventually Because of the lack of divinity, bad luck has been incurred.
Meng Jingzhe took a deep look at Meng Xiaotian and said, Don t do anything stupid.Ye Shenglan held it down.However, Wan Qian Whip did not hold back at all, but turned his head and cursed at Meng Jingzhe You dog, you dare to scheme against Xiao Ye, what are your intentions, do you covet me too Me You have a good idea, so I shouldn t be a spare tire The more Wan Qian whip said, the more outrageous it was, revealing its true inner thoughts.
Meng Jingzhe suddenly said with a smile.Shi Jiuying is the king of underground trees.The divine master waved his hand casually, and the screen behind him was torn open, revealing the figure of Axi inside.
Meng Jingzhe heard mixed feelings.Pixiu said again Although I am dead, I can still see her, she is suffering.The Gu beast was born Xu Qi an looked at the leader of the Heart Gu Department sitting across the table in Xu s study, frowning.
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When she met a human race who needed help on the road, she would be very generous to help.He suddenly understood the reason for Huaiqing s anger.
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The court loses face, and he, the king of a country, also loses face.The voice said.Meng Jingzhe s eyes burst out with a bright brilliance.
Ke Dao asked again Then how much luck do you think it takes to kill a super martial god Xu Drink Apple Cider Vinegar for Weight Loss: The Ultimate 2025 Transformation Guide Qi an didn t answer, but he had a judgment in his heart that the luck gathered in him might not be enough.waist down , clenched his fists, and blasted towards the sky.
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Xu Lingyin is very cute.I believe it will not disappoint everyone.The purple energy gathered in the surrounding void disappeared, Linglong held the purple pearl that condensed the last luck of the Dafeng Dynasty in his mouth, turned his head, and looked at Huaiqing on the shore.
The mother in law said slowly Go back to the clan first, and tell the clansmen to pack up their luggage immediately and prepare to go north.
