Sơn SELAC triển khai TPM giúp tăng OEE sau 4 tháng áp dụng
Công ty Cổ Phần Sơn Hải Phòng số 2 (Sơn SELAC) chuyên sản xuất sơn bột tĩnh điện với thương hiệu SELAC theo công nghệ châu Âu và sơn trang trí tường nhà. Trong những năm gần đây, SELAC luôn không ngừng áp dụng các công cụ năng suất chất lượng nhằm giúp doanh nghiệp phát triển bền vững và có đủ năng lực cạnh tranh trên thị trường. Từ đầu năm 2019, Công ty đã triển khai thành công hệ thống 5S làm nền tảng cho việc Sơn SELAC triển khai 3 trụ cột của công cụ quản lý toàn diện TPM bao gồm: Bảo trì tự quản AM, bảo trì dự phòng PM và Cải tiến trọng điểm FI.
Ông Nguyễn Tư Long – Giám đốc sản xuất của Công ty chia sẻ: “Sơn SELAC triển khai TPM nhằm gia tăng hiệu quả quản lý thiết bị tài sản của công ty. Đồng thời cải thiện hiệu suất thiết bị toàn diện OEE của doanh nghiệp vốn đang thấp hiện nay do tình trạng dừng máy lắt nhắt và hư hỏng đột xuất thường xuyên của 8 dây chuyền sản xuất. Mục tiêu cuối cùng công ty hướng tới sau khi triển khai TPM là gia tăng OEE lên trên 40% và duy trì ổn định chỉ số này trong thời gian sắp tới.”
Chương trình triển khai áp dụng TPM của Sơn SELAC diễn ra từ 08/2019 đến 12/2019. Trong đó 2 tháng đầu được dành cho việc triển khai trụ cột AM và 2 tháng còn lại được dành cho việc triển khai 2 trụ cột còn lại. Với đội ngũ Ban triển khai TPM bao gồm các thành viên trẻ, có nhiều nhiệt huyết và kiến thức chuyên môn cao cùng sự quan tâm tận tình của ban lãnh đạo công ty Ban đánh giá cải tiến gồm: Tổng giám đốc, Giám đốc sản xuất, Giám đốc kỹ thuật và Trưởng bộ phận cơ điện, sau 4 tháng thực hiện TPM. Sơn SELAC đã có được những kết quả tốt đẹp như sau:
Đối với trụ cột bảo trì tự quản AM, sau thời gian triển khai công ty đã thu được những kết quả tích cực với 46 ảnh trước và sau bất thường được thu thập, 54 thẻ xanh và đỏ TPM được gắn và xử lý, 14 vài học một điểm được chia sẻ, 2 bộ tiêu chuẩn thực hiện AM cho máy nghiền và ép đùn được ban hành… Nhưng kết quả quan trọng nhất chính là đội ngũ nhân viên vận hành sản xuất đã bước đầu có nhận thức chủ động trong việc thực hiện các công việc bảo trì cơ bản như: vệ sinh thiết bị, bôi trơn, siết chặt và kiểm tra thiết bị trong quá trình vận hành.
Đối với trụ cột cải tiến trọng điểm FI, công ty đã thành công trong việc rút ngắn số lần hiệu chỉnh khi chuyển đổi sản xuất giữa 2 mã sản phẩm từ 2-3 lần hiệu chỉnh xuống còn 1-2 lần để đạt được đúng màu yêu cầu. Đồng thời công ty cũng tiêu chuẩn hóa quy trình vệ sinh thiết bị, loại bỏ các thao tác thao tác thừa, loại bỏ quãng đường vận chuyển không cần thiết, bổ sung các dụng cụ cần thiết giúp nhân viên vận hành sử dụng thuận tiện mà không cần di chuyển và tìm kiếm.
Đối với trụ cột bảo trì dự phòng PM, các chuyên gia tư vấn TPM đã hướng dẫn Bộ phận bảo trì cơ điện của công ty thu thập được những dữ liệu cần thiết để tính được chỉ số thời gian trung bình sửa chữa (MTTR) và thời gian giữa hai lần xảy ra sự cố (MTBF) của các thiết bị thí điểm. Từ đó, giúp bộ phận bảo trì cơ điện xây dựng các chiến lược bảo trì dự phòng phù hợp để giảm tình trạng hư hỏng đột xuất phát sinh. Sau khi được hướng dẫn cụ thể và áp dụng tính toán thực tế, nhân viên tại bộ phận cơ điện của sơn SELAC đã cởi mở và quen hơn với việc ghi chép, lưu trữ và phân tích các dữ liệu công việc của mình, từ đó đề xuất các phương án bảo trì dự phòng phù hợp thay vì bị động khắc phục sự cố phát sinh như trước đây.
Với những nỗ lực đó, đến tháng 11/2019 trước thời điểm kết thúc việc triển khai thí điểm 1 tháng, chỉ số OEE của công ty đã tăng lên mức 42% so với mức 36% tại thời điểm bắt đầu triển khai vào tháng 08/2019, đạt chỉ tiêu mong muốn mà ban lãnh đạo công ty đề ra. Đây là một kết quả đáng mừng và sẽ tạo động lực khích lệ rất lớn cho ban triển khai TPM của sơn SELAC tiếp tục duy trì chương trình cũng như mạnh dạn triển khai các công cụ khác của TPM như: phần mềm quản lý bảo trì tài sản TPM trong thời gian sắp tới.
Confucian enlightenment, uh, does this mean that if you don t have a brain, don t study In the novice realm of Buddhism, young novice monks must observe precepts, and receiving precepts is the foundation for monks to comprehend Buddhism.Then he looked at Governor Zhang and said, People s fat and people s anointment.
As soon as he came up, he dismounted me to threaten Xu Qi an, so he clasped his fists again and said Lord Shangshu, calm down.Master Zhang, how much do you know about Yunzhou Xu Qi an thought it over and said I mean bandits.
Whether it was to restart the case of Princess Pingyang, or to discover the traces of Monk Henghui, and then to find the body of Princess Pingyang, that Tongluo It is indispensable.This is a very good level of speech, and I came to Qingchiyuan not to ask the teacher to ask for a crime, but to serve together.
The currency unit of copper coin is not worthy of me, the son of luck.But he doesn t give you any advice on the case.This proves that he wants you to offend Emperor Yuan Jing, Make you unable to stay in the capital.
Xu Qi an didn t get out, but grinned, Wei Yuan is not good at getting along with Wei s father for so long People who are really angry have a terrible skill in nourishing their qi.Xu Qi an took Fang He out of the room and handed it over to Song Tingfeng and Zhu Guangxiao, asking them to be careful, and then returned After leaving the room and closing the door, Governor Zhang saw him coming back with a serious expression What do you think The humble official has a doubt.
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Wujian Gangsha exploded and was burned to fly ash.The power was so great that the three of Xu Yang Take a deep breath.When he said this, Xu Yang didn t say much.Yin Ji s heart trembled and she stood up and bowed back.
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Wu Buwei spent half a day to complete the work and then started to review.Although the health center recruits temporary workers, the salary is indeed only 1,800.
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The beef noodles are okay, and adding more meat is not too much.Especially An Chunhui, standing in front of the old man, it was like seeing the head teacher, honest and reserved.
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It surprised me. Doctor Du, you are sure about this patient.Except for you and Secretary Lu, all the remaining medical staff will participate.
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At this time, Du Heng must give the emergency doctor confidence.The baby cried loudly, and her little arms and legs were strong.
However, although he is the eldest son of the empress, and should have the highest status, the position of crown prince was finally passed on to the eldest son of the concubine, who is now the crown prince, brother of Lin an.Li Miaozhen probably wanted to hack me to death.Fortunately, I died early One step, otherwise it would be quite embarrassing.
So, everyone turned their attention to Xu Qi an.There are too few leading clues to find out.Time passed bit by bit, water was added several times on the way, the shiitake mushrooms and old hen gradually boiled, and a strange umami smell permeated the small kitchen.
A person who has Are Edibles the Real Deal? An Evidence-Based Investigation into Do Ed Gummies a lower bottom line than most fighters will become a high quality warrior, and it will be more acceptable to people.Well, the identity is revealed, Yang Qianhuan.This guy was the only man Xu Qi an could recognize just by looking at his back.
Zhou Min is the Anzi who died for no reason.Jiang Lvzhong added Among the major systems, only Taoists and wizards can do this.Xu Qi an turned his head and shouted Master Governor, Song Tingfeng is prevaricating and cheating, and deducting his money.
I guess there are yin veins in the ground.Xu Qi an guessed that Yin meridian is a term in Feng Shui, and nodded suddenly So your purification doesn t work, and the rituals of the previous masters are useless, because they are not magicians.The three asked the postman to find these books first, but did not search for them immediately, because there was still a problem before them.
I want to think about it.Wei Yuan has been in the officialdom for decades, and he can tell the difference when the atmosphere changes slightly.At this moment, Daoist Jinlian was lazily lying on the roof basking in the sun, with his cat s eyes closed comfortably.
You guys keep silent in such a tacit understanding, but it makes me feel guilty.Well, the scholars of Yunlu Academy are best at reasoning, aren t they The principle mentioned by the general population is the principle of physics.
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No problem, I will never, never Kuku.Xu Qi an hurriedly turned his head, covered his face, and after a few seconds, turned around I will never make fun of you.I hope I m worrying too much.After writing the letter, Xu Qi an folded the letter paper and put the red lotus petals into the envelope one by one.
Although there is a Qinglong Temple in the capital, there are no top Buddhist masters.The handwriting is beautiful, it s a letter from sister Lingyue.
He is usually asleep.After all, he is a sealed item.An indescribably terrifying coercion erupted, and the prominent blood vessels suddenly lit up.
This person His name is Liang Youping.Unlike Zhou Min, he is a native of Yunzhou.Because this gesture is the professional sign language of the watchman s office, which means ready to act.
Heng Yuan bowed his head again, and said in a low voice This is the poor monk s.After explaining, Governor Zhang glanced at Xu Qi an, and said with a sneer Ningyan, mercy is not in charge of the army, whether it is in the court or on the battlefield, hesitation will lead to trouble.
The maid serving in the palace said that the queen mother really hasn t eaten much recently.Xu Qi an paced back and forth Have you ever thought about it, of course they know that Jiang Jinluo is a fourth rank, and they still dare to do this, which means that they have made sufficient preparations.
Go back to the capital to soak up the princess.Remember to help me catch the worm, I went to catch up on sleep.In addition, she wore a high ponytail, revealing a smooth and beautiful forehead.
