For those in high volume, low margin industries such as food and beverage or automotive parts manufacturing, preventative maintenance may be wrongly seen as unattainable, due to perceived high upfront costs.
The digital universe is doubling in size every two years, growing from 4.4 trillion gigabytes in 2013 to 44 trillion in 2020. Enterprises have responsibility for around 85 per cent of the data held in this digital universe, according to the EMC Digital Universe with research and Analysis by IDC report.
Manufacturing plants are just one type of enterprise contributing to this data production, by choosing to collect process data in order to monitor machinery status. Here, Claudia Jarret, US country manager at automation parts supplier EU Automation, explains how plant engineers can make the most of this data and ensure their maintenance schedule benefits their plant.
Manufacturers, faced with the constant pressure to keep up with customer demand while remaining flexible, are acutely aware of the threat of plant downtime. Caused by a multitude of factors, including machine failure, downtime can cost manufacturers up to $260,000 per hour, according to research by analyst firm Aberdeen Research.
Therefore, preventative maintenance, where equipment is maintained before it breaks, is essential, rather than reactive maintenance, which focuses on fixing equipment following a breakdown.
But for those in high volume, low margin industries such as food and beverage or automotive parts manufacturing, preventative maintenance may be wrongly seen as unattainable, due to perceived high upfront costs.
1. Prevention
The days of waiting for a system to fail due to overheating motors or leaking heat transfer systems for example, are thankfully behind us. Plant managers now plan regular inspections, upgrades and troubleshooting to avoid breakdowns. These simple steps are one way in which preventative maintenance can be carried out.
But as Industry 4.0 technologies such as condition monitoring become more accessible, there are even smarter, more accurate and less time-consuming methods available.
Many manufacturing plants now use predictive maintenance, a sophisticated form of preventative maintenance, to establish how well equipment is functioning and accurately predict failures before they occur. Not only does this reduce the risk of downtime-causing breakdowns, but it can also mean any necessary replacement parts can be ordered and are in stock in case of equipment failures.
In addition, monitoring the health of equipment can allow for gradual tweaks, where a huge overhaul would previously have been required for improvements. Alterations can improve the efficiency of processes, ultimately reducing costs by eliminating inefficient elements and increasing equipment lifespan through maintenance or replacement of wearing parts.
2. Where to start
The first step a plant manager should take when implementing any preventative maintenance schedule is to gather as much data as possible. Crucially, this should include an accurate estimate of the real cost of downtime to the particular plant in question. Collating data collected by smart sensors, sales figures and retrofitted systems should allow you to take into account loss of sales, wasted product and the cost of emergency repairs, which can provide a useful baseline figure.
Using their experience of the plant, maintenance engineers should also be involved to produce an ideal plan for the plant, including areas they believe will require higher levels of maintenance, such as older equipment or machinery that is inherently prone to breakdowns such as motors, turbines, or other moving parts.
This plan can then be used alongside the budget to produce a realistic maintenance plan, including what level of preventative maintenance can be employed. For some manufacturers, this will mean regular equipment checks, such as once a month for a section of plant, or daily for more volatile machinery.
3. Data
If true predictive maintenance is chosen, data such as temperature, pressure and vibration is collected by sensors and will be continually integrated, stored, and analyzed. The next question for manufacturers is how to make the most of these valuable, but large, data sets.
Once the data has been collected, the next step to make the most of its potential is to begin analysis. One popular option for data analysis is a cloud analytics service. Here, raw data is transmitted to the cloud, where it can both be stored and analyzed for trends that can predict an event including a breakdown. Many services also incorporate an alert system and warnings of impending breakdowns can be sent via a web portal, app, e-mail, or text message to relevant personnel.
Other manufacturers, perhaps concerned about cybersecurity, the long-term stability of data stored in the cloud, or lag between data collection and analysis, will choose to undertake the analysis of raw data in-house. Although this is often significantly more resource-heavy, it does give plant managers complete control over their data.
4. Obsolescence
Regardless of which system is implemented, predictive maintenance can be used to manage obsolescence, in addition to reducing downtime and improving process efficiency.
This means parts can be ordered at the correct time to suit the maintenance schedule. Traditionally, manufacturers would have to keep a stock of parts that may need replacing, which take up valuable space on the plant floor that can instead be used for operations. Spare parts can also be bulky and produce a health and safety hazard, including trip or fire hazards, if stored on the plant floor.
Instead, manufacturers can choose to order in replacement parts only when necessary, maximizing the space and resources they have available to them. With suppliers such as EU Automation able to ship obsolescent parts worldwide within 24 hours, there is now no need to store parts on site, or to suffer extended periods of downtime waiting for them to arrive.
Preventative maintenance is essential for manufacturers to reduce downtime and the vast amounts of data now being produced by plants can be effectively used for predictive maintenance. When predictive maintenance is employed, the data collected can also be used for other purposes, such as increasing process efficiency and ensuring replacement parts are ordered in plenty of time. Therefore, proper collection and analysis of this data is essential to maximize its potential and this will only become more important each year as the quantity of data increases.
I originally thought of giving them to the other six people, but I still have one left.exceeded Qingyang s expectations. Qingyang couldn t put it down for a while.
Used to break through the foundation building period.He stepped back a little, quickly returned to normal, and rejoined the team.
Yinfeng Gorge is suitable for monsters to live, and it can also organize a large number of low level monsters.This Qingyang is precisely because of cultivation With the Five Elements Forging Immortal Technique and being able to perform multi attribute secret skills like the Three Yuan Sword Formation, he was able to defeat Kou Yuchang and obtain a foundation building pill.
The Yin Yang Sect also has the largest number of disciples, and is the only one among the seven immortal sects with the largest number of disciples.Young Master Lingxu is not afraid of the trial disciples outside, nor is he worried that these people will steal things from his hands.
Qingyang said. In fact, Qingyang had known about it for a long time, but now facing the elders of his sect, he could only pretend to be confused.Powerful Blue Vibe Gummies for ED: Comprehensive Reviews and Benefits advantages. Such a battle places a heavy burden on the true energy and spiritual thoughts and cannot last long.
Facing the same number of The puppet will definitely be Keto Plus ACV: Combining Keto and Apple Cider Vinegar for Enhanced Results easier to deal with.I can still barely protect myself. And since his cultivation level is one level higher than Qingyang s, and his combat experience is richer, it should be easy to kill Qingyang, and then he can join forces with the Liang family to take down this monster.
Several times They almost had their necks scratched by the Jingshan Rat.Of course, there are many foundation building monks in the Seven Immortal Sects, and they will definitely not be too comfortable when they first come to Tujiao City.
Judging from their attire, they were obviously monks from the previous batches.They just welcomed the leaders of the two sects into Jingfeng Pavilion.
I have always wanted to find an opportunity to ask the immortal sect masters to help me, but I have no contact with them.You must go out to practice, otherwise you will not be able to break through the bottleneck.
The foundation building monk first counted the scattered things, and found that there were only more than a hundred spirit stones.Could it be that someone entered the secret hall before us Lan Yan shook his head and said, Impossible.
After nearly a year of training in the Chaos Demon Valley, he finally saw acquaintances again.One by one, they were sitting cross legged on the ground, using their spiritual thoughts to control their magic weapons, desperately resisting the prohibition on shrinking the hole.
The Qingfeng sword pointed towards With the first strike, it seemed that the surrounding fog had dispersed a lot.As an alchemist, Qing Qing Yang had heard of the green sunflower fruit.
There are so many Qi Alchemy Masters in the entire alchemy academy, and not many can achieve this success rate.Seeing that the people from the Yuling Sect kept asking them to leave, Senior Sister Xiao from the Yin Yang Sect couldn t help but feel moved in her heart and asked, If the three of you stayed here and didn t leave, could From Struggles to Strength: Chrissy Metz’s 2025 Weight Loss Transformation it be that you also discovered the treasure behind You know about it too That Niu Junior Brother blurted out and asked.
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This was something the Liang family did wrong, but you were still alive at that time.and restraint, a strong medicinal fragrance rushed into his nose.
If this happens If you retreat when the time comes, you will not only have to face the opponent s attack, but also bear the backlash of your own skills, which will only make your death worse.In the past, I just felt that there was something wrong with Qin Ruyan s character, but now I finally know what the How to Lower Blood Pressure Immediately: Transforming Health in Just Minutes problem is.
Seeing that he was about to win, Keto ACV & Kelly Clarkson: 4 Things to Know Before Buying how could he have expected that a person would suddenly jump out of the thorn bushes next to him As a monk in the middle stage of Qi refining, Wuwu Man s reaction was quick enough.The flames, which were more than one foot high, instantly enveloped a large area of the surrounding space.
Who else could it be if she wasn t her She originally wanted to use the scroll to plot against Ye Fei, but she didn t expect that Ye Fei had a yin yang cord on his body.All the disciples around him were killed. In just a few breaths, even one of my disciples How Long Does It Take to Lose 60 Pounds used his spiritual power to kill you.
Wang Yangang, the new barbarian from the barbarian tribe, is no wonder.Who is to blame Yes, they have to be killed. Really It was you who forced me to become the Jiutian Demon.
But the iron block was like an eternal rock, lying there quietly, unmoved and ignoring Ye Fei at all.From the ring, Ye Fei found another transmission talisman, Under the intrusion of his spiritual consciousness, he suddenly learned a piece of news.
This blood river is made up of the blood of the strong.You can use the Nine Yang Body to maintain that little bit in your body.
Many. Okay, I ve got all of this, plus the previous medicinal materials and map, how many spiritual stones are there in total The man checked briefly and spoke directly, decisively.Chen Mohan beside him analyzed seriously. Brother Chen, after reaching the middle stage of Heaven Realm, no matter what weapon you use, it will be the same.
Jade Girl Peak what a name Ye Fei pouted, his eyes were a little wonderful, he grinned, and agreed.Your grudges have nothing to do with the Alchemy Guild, and you don t have to do the same Just when Ye Fei said that he wanted to break away from Tongtian College and the Alchemy Guild, the Alchemy Guild also treated Ye Fei responded, meaning that they would not care about Ye Fei s grievances, and did not care about the Nine Yang Body.
Someone directly mentioned the characteristics of his shocking stick, which made him angry.Becoming a fourth grade alchemist at a young age is not bad.
With your strength, you will live a good life on earth.He stared at Ye Fei angrily and unwillingly, with a trace of fear in his eyes.
An old man stepped forward, cupped his hands and said carefully.Here, everyone is polite and self possessed. However, there is also a discordant voice, looking at the flying goddesses, drooling.
It seems pretty good, but if I m wandering all over the world, I m afraid I won t be able to have your union be there whenever I m called.On the head, because they found that the intensity of the above was particularly strong this time.
If Ye Fei really wants to be unfaithful to him, he has plenty of opportunities.It was still beyond his imagination, and the raw pain in his Dantian made him unable to help but cry out in pain.
The powerful man on the strange beast shouted coldly.The Yin Yang Sect has lost. I won t trouble Does Drinking Water Lower Blood Sugar? 5 Key Nutrients to Help you again, so I can take care of myself Zhang Junhao looked at Ye Fei with a cold expression.
It can be said that the Wang family of Xiliang went bankrupt in order to bid for this damn colorful ore.My realm is not high, but my strength is pretty good, and I can act decisively.
Boom Suddenly, the man s body suffered a heavy blow, and he flew backwards, spitting out blood, and fell to the ground like a dead dog.The old man on the stage said with a smile, then raised his hand, and suddenly a small The ball flew over, and the restrictions on it were broken.
In the Four Extremes realm, with spiritual power, it is indeed much more powerful.Senior Brother Hao said with an embarrassed expression.
Boom For a moment, there was a killing sound, energy overflowed, and the earth level heavy flower halo kept flashing, screaming and falling.He punched and kicked them with great strength. Soon seven or eight of them fell to the ground, screaming in agony.
Instead, under Yinzi s arrangement, she found a After settling down, Yinzi has been accompanying her, and she is living a good life now.Gaogu, it must be you. Have you really fallen in love with this woman Qianxiu calmed down and carefully analyzed what might happen.
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Ye Fei said. Brother Ye, I m sorry. I didn t expect it to be like this. I thought you were already interested in Qing er
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However, he went out for training and never came back.Therefore, although Ye Fei doubled his combat power, it was a bit surprising, but it did not cause much of a sensation.
As expected of a woman from the Alchemy Guild, okay, very good, bring her to my room.Stay with me. Wu Juan suddenly spoke in the darkness.
Wei Ningguo said confidently. Well, that s all. Tang Wuzang s eyes were meaningful, he nodded slightly, and finally came to Ye Fei, holding Ye Fei s hand to check his injuries.having such terrifying skills at such a young age left Ye Fei still fresh in his memory.
Lin Yu er of Tongtian Academy, this girl looks weak, but in fact she is extremely domineering.He already knows your secret. A strong man of this level.
Thank you, Senior Brother Wei The fifth prince couldn t help but be overjoyed and hurriedly bowed to thank him.Thirteenth Rider of Mangshan, how dare you deceive me You promised to help me seize the position of the head of the family, but you actually peeked at my Shangguan family s treasure.
This is a list of some of the fallen disciples this time, and some condolences.He was definitely a perverted existence that could leapfrog the challenge.
Although Tian Qing er doesn t know kung fu now, her physique is surprisingly good, and with the help of the power of Nine Suns, she Chrissy Metz Weight Loss Mental Health Benefits: 7 Positive Changes has laid a good foundation.I must see who it is Junshan, the chief elder of the Yin Yang Sect, ordered in a cold voice
Yes, elder the subordinate replied solemnly. Li Tianhuang from the Alchemy Guild also had the same idea.
Sometimes, hiding one s trump cards is the key to saving one s life.So, that Murong Xue One moment he is Murong Xue, and the next moment he is not.
The woman in white said lightly. That s it Ye Fei suddenly understood and nodded, but he still had little idea about how to absorb spiritual power and use it, because at this moment Wu Juan and the others had woken up one after another.Old Wang, what do you mean by this Ye Fei was startled.
Tian Qing er said with some fear. Don t talk nonsense, it s not true.As long as you refine the elixir you want within the time of three Caitlin Clark’s Athletic Physique: 5 Training Secrets of a Basketball Phenom sticks of incense, the Alchemy Guild will naturally give you the corresponding level of elixir based on the level of the elixir.
Qingyang has already considered the conditions for the ancestor of the Zhou family.It can be said that they got a bumper harvest. Although most of them were relatively low level cultivation resources, there were some good things, such as the knot.
Over the past thousands of years, there have been countless Nascent Soul monks in the Ancient Wind Continent, but how many people can achieve the goal of becoming gods The Nascent Soul monks present are not much younger than the Giant Ghost King.They all have quotas, and they will all eventually gather in the Secret Realm of All Souls.
Who would have thought that Qingyang would release more than 10,000 at once, six of them at the seventh or eighth level alone, and the leader had even reached the tenth level.Although the secondary swords are easier to drive than the main sword, there are so many of them.
And I am bloody The Demon Cult has a secret technique called Soul Locking Technique, which can lock my soul.At least a foot long. Unexpectedly, there is such a good thing.
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Recommend a, it looks like the old version of the book chasing artifact has been resurrected, and it can be used to change the source of all books Fuliu Ghost King knew this very well.Such a big thing happened in the Ten Kings Palace, but the One Horned Ghost King never showed up.
From a distance, it looks like the valley is filled with red flames, so it is With such a name, don t underestimate the red smoke in the valley, because not only is the red smoke highly poisonous, it can poison Nascent Soul monks, but the temperature of the red smoke is also ridiculously high.They seemed nondescript. They were neither the temporary residence of a large sect nor the temporary residence of a large sect.
Therefore, the Ten Kings Palace It can be said that there is a deep grudge against Thousand Buddhas Cave.By then, the three of them may no longer be the Happy Ghost King.
However, monster beasts have not yet developed their intelligence.True Lord Hongguang took the jade box and stepped aside.
However, in such a hasty situation, how could he completely dodge Only two soft squeaking sounds were heard, and a cut of more than an inch deep was cut under Qingyang s left and right ribs.After all, this is the starting point of his cultivation of immortality, and everything that happened back then seems to be vivid in his mind.
Although it was a bit cruel to destroy the Lingfu Sect this time, the harvest was huge.Elder Wu Si and others were immediately Enjoy Hemp Gummies: A Tasty Way to Experience CBD Benefits shocked. The power of this magic weapon was much more powerful than the original spiritual blood master.
They are also familiar with each other. They have dealt with them many times over the years.When he left the Ten Kings Palace, Qingyang still had hundreds of thousands of spirit stones left on his body.
Things changed too suddenly, and the speed of this afterimage was extremely fast.No wonder the other party would rather spend Boosting Performance: CBD Gummies for ED more than 10,000 Netherstones to auction the refining quota, but also ask the master to do it himself.
this opponent was so strong that he despaired. More than a hundred years ago, this boy had ED Gummies Near Me: Finding Local Options for Erectile Dysfunction Support just broken through the Foundation Establishment, but he was already a fourth level Foundation Establishment monk.He had known that they had bullied Master Shi Han, and Qingyang had previously They won t let their master and disciple off so easily.
Before Qingyang could figure out what was going on, his arm was grabbed again, and then a furry face came over and said Little brother, we meet again.The idiot ancestor of the Wu family cannot contain Qingyang, and sooner or later he will be killed and silenced.