Vietsoft Successfully Implements ANDON System for DRÄXLMAIER Automotive
I. About the Client
DRÄXLMAIER Automotive Vietnam (DAV), a subsidiary of the German DRÄXLMAIER Group, specializes in providing electrical systems for high-end German car manufacturers. With over 70,000 employees across more than 60 locations in over 20 countries, DAV continually strives to enhance its production management quality. To improve production efficiency, particularly in reducing machine downtime caused by faults, DAV decided to implement a next-generation ANDON system.
II. Implementation of the Smart ANDON System at DRÄXLMAIER Automotive
The Smart ANDON system developed by Vietsoft is equipped with advanced data collection devices, mobile apps, and web apps, connecting and managing operations across the entire factory. The implementation of the ANDON system at DAV has significantly improved production management efficiency, minimized downtime, and increased productivity.
III. Introduction to ANDON Systems and Their Role in Production Management
The ANDON system, developed by Toyota and integrated into its production management system, is a crucial tool in Lean and Kaizen manufacturing practices, helping to manage quality and enhance work efficiency. The term “ANDON” in Japanese means “signal light” or “indicator light.”
The primary function of the ANDON system is to provide timely alerts about issues in the production process to ensure quick and effective intervention. This helps maintain product quality, minimize downtime, and improve the overall performance of the production line. The ANDON system supports the detection and resolution of problems as they arise, while also providing information for process improvement.
Basic Components of the ANDON System
1.Fault Notification Switches: Operators can use switches to report issues encountered during production. Typically, there are four different switches representing four main types of issues: a) Production faults; b) Equipment faults; c) Quality faults; d) Supply faults.
When an operator presses a notification switch, the information is transmitted to the responsible person for timely resolution.
2.Fault Communication Tools: Signal towers, sirens, or speakers are used to communicate information to the responsible person.
3.Production Status Display Screens: ANDON screens are used to provide a comprehensive overview of the status of each machine or production station for managers.
The ANDON system is widely used in companies that implement Lean Production models, particularly in the automotive parts manufacturing industry.
IV. Vietsoft’s ANDON 4.0 System
With the rapid advancement of the Internet and mobile technology, the ANDON system has been upgraded to Generation 4.0, featuring expanded and modern functionalities.
Comparison between Traditional ANDON and ANDON 4.0
Function
Traditional ANDON
ANDON 4.0
Fault Notification
Push button
Push button, mobile app, smartwatch, SMS
Fault Communication
Signal tower, speakers, sirens
Lights, speakers, sirens, mobile app, smartwatch, SMS
Data Storage for Analysis
Limited or none
Extensive and enhanced
ANDON 4.0 offers more advanced features compared to traditional ANDON systems, particularly with its data storage capabilities for improved analysis and efficiency. Remarkably, ANDON 4.0 is also more cost-effective than traditional systems, making it a strong contender in the market.
V. Application of the ANDON System at DRÄXLMAIER Automotive
The ANDON 4.0 system has been implemented in two workshops at DRÄXLMAIER Automotive Vietnam, with 62 users excluding machine operators.
After two months of implementation, the system is fully operational and has significantly improved production efficiency. The waiting time and issue resolution time have decreased by 23.5% within the first month of using the new system.
Figure 1.ANDON screen showing equipment status on the shop floor
With over two decades of experience in digital transformation for manufacturing enterprises, Vietsoft leads in providing consulting and implementation solutions for ANDON & OEE 4.0 production monitoring systems in Vietnam. With a team of experts rich in knowledge and practical experience, Vietsoft confidently partners with businesses to address challenges and embrace cutting-edge technologies.
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I do know about this matter. Yesterday, Fellow Daoist Gu, who was on the third level of Qi Refining, was killed by Refining Corpse less than a mile away from here.He is fully aware of the huge gap between mortals and monks.
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But Baili Jinyan just took out these two magic weapons just to torture him.Don t even think about Du Bingyan s body. This was paid to you by the Holy Ice Sect.
He is not a layman when it comes to talismans. He can draw the magic talismans he has mastered himself.The more this happens, the more worried the two of them are.
It was impossible for him not to become angry. The unique ruthlessness of rogue cultivators is fully revealed when their lives are threatened, and rogue cultivators are not completely without opportunities.The coercion transformed from spiritual thoughts in the foundation building stage is insurmountable to Qi refining monks without spiritual thoughts.
Then he said It s a pity that such Buddha s sounds are paired with the magic sound method, which damages its intention The magic sound method is not What the sect learned was from studying the demonic sound after being harmed by this demonic sound Li Shiming quickly explained.
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Chapter 451 The Angel of Grain is defeated The target of God s Right Seat is not the Raging Dragon Guild.
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Her health was instantly reduced by a small amount, which showed that the damage was extremely exaggerated.
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In fact, when these monsters were captured, members of the Nature Conservation Association tried to use psionic magic to communicate with them, but apparently with little success.According to your instructions, the electromagnetic drive array has been set up, but it has not been tested yet the leader of the alchemist replied.
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This can also increase the power eight times Vittorio thought about the disappearing mountain peaks and the land turned into glass outside the City of Fire Oil.After asking Mu Tuo to take care of his home, Linn left the manor and turned into a stream of light and flew towards the city of fire oil.
Thousands of neutrons began to hit the radioactive uranium element, shattering it.Then Ella stretched out a finger and pointed towards Vittorio
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At medium and long distances, it can also rely on its extraordinary speed to let the enemy pursue it.Fortunately, he still had some emergency measures. Lin En closed his eyes, his index and middle fingers trembled slightly, and a unique electromagnetic wave was emitted.
After all, this time the opponent was Ella, who had just entered the divine realm.At that time, she was very interested in this energy level phenomenon, but the time was too short to understand the principle.
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Five minutes ago, in the city of kerosene, in the newly built wizard academy.
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Every opponent hidden among the townspeople has been successfully caught, and several riot crises among the poor have been resolved Such a performance should be considered top notch, right
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Sacrifice for the throne of God is the honor and duty of every priest, and it is a reward for the Lord s gift
A priest can equal at least ten devout believers, dozens of bishops, and thousands of cardinals.No wonder the surroundings suddenly felt dark. Under Sean s gaze, there was a huge tunnel running through the front and back of the mountain, which looked quite spectacular.
Lin En said solemnly. Vittorio nodded and waited patiently.You must know that nearly half of the wizards have lost the ability to cast corresponding spells.
Whether it is a lowly assassin or a wizard with a bad reputation, as long as it can be used, I will refuse anyone who comes occasionally.Its red scales looked like they were made of lava, and its eyes were as scarlet as blood, revealing a murderous and ferocious aura.
Everyone was too busy to stop, including laborers. The number has exceeded one million, and many wizards are complaining endlessly.
