Vietsoft Successfully Implements ANDON System for DRÄXLMAIER Automotive
I. About the Client
DRÄXLMAIER Automotive Vietnam (DAV), a subsidiary of the German DRÄXLMAIER Group, specializes in providing electrical systems for high-end German car manufacturers. With over 70,000 employees across more than 60 locations in over 20 countries, DAV continually strives to enhance its production management quality. To improve production efficiency, particularly in reducing machine downtime caused by faults, DAV decided to implement a next-generation ANDON system.
II. Implementation of the Smart ANDON System at DRÄXLMAIER Automotive
The Smart ANDON system developed by Vietsoft is equipped with advanced data collection devices, mobile apps, and web apps, connecting and managing operations across the entire factory. The implementation of the ANDON system at DAV has significantly improved production management efficiency, minimized downtime, and increased productivity.
III. Introduction to ANDON Systems and Their Role in Production Management
The ANDON system, developed by Toyota and integrated into its production management system, is a crucial tool in Lean and Kaizen manufacturing practices, helping to manage quality and enhance work efficiency. The term “ANDON” in Japanese means “signal light” or “indicator light.”
The primary function of the ANDON system is to provide timely alerts about issues in the production process to ensure quick and effective intervention. This helps maintain product quality, minimize downtime, and improve the overall performance of the production line. The ANDON system supports the detection and resolution of problems as they arise, while also providing information for process improvement.
Basic Components of the ANDON System
1.Fault Notification Switches: Operators can use switches to report issues encountered during production. Typically, there are four different switches representing four main types of issues: a) Production faults; b) Equipment faults; c) Quality faults; d) Supply faults.
When an operator presses a notification switch, the information is transmitted to the responsible person for timely resolution.
2.Fault Communication Tools: Signal towers, sirens, or speakers are used to communicate information to the responsible person.
3.Production Status Display Screens: ANDON screens are used to provide a comprehensive overview of the status of each machine or production station for managers.
The ANDON system is widely used in companies that implement Lean Production models, particularly in the automotive parts manufacturing industry.
IV. Vietsoft’s ANDON 4.0 System
With the rapid advancement of the Internet and mobile technology, the ANDON system has been upgraded to Generation 4.0, featuring expanded and modern functionalities.
Comparison between Traditional ANDON and ANDON 4.0
Function
Traditional ANDON
ANDON 4.0
Fault Notification
Push button
Push button, mobile app, smartwatch, SMS
Fault Communication
Signal tower, speakers, sirens
Lights, speakers, sirens, mobile app, smartwatch, SMS
Data Storage for Analysis
Limited or none
Extensive and enhanced
ANDON 4.0 offers more advanced features compared to traditional ANDON systems, particularly with its data storage capabilities for improved analysis and efficiency. Remarkably, ANDON 4.0 is also more cost-effective than traditional systems, making it a strong contender in the market.
V. Application of the ANDON System at DRÄXLMAIER Automotive
The ANDON 4.0 system has been implemented in two workshops at DRÄXLMAIER Automotive Vietnam, with 62 users excluding machine operators.
After two months of implementation, the system is fully operational and has significantly improved production efficiency. The waiting time and issue resolution time have decreased by 23.5% within the first month of using the new system.
Figure 1.ANDON screen showing equipment status on the shop floor
With over two decades of experience in digital transformation for manufacturing enterprises, Vietsoft leads in providing consulting and implementation solutions for ANDON & OEE 4.0 production monitoring systems in Vietnam. With a team of experts rich in knowledge and practical experience, Vietsoft confidently partners with businesses to address challenges and embrace cutting-edge technologies.
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It s very rude. How can you say to go to another hospital in front of a doctor This is not a clear distrust.She has signed an agreement to plant flowers. When the time comes, her brother will come directly to collect them and everything has been settled.
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To go back to the mountain, we must first pass through the rural road in front of the township government, but there are many dirt trucks on the rural road at night.
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High fever, inflammation of the throat, red and thin tongue coating, and herpes on the lips are actually symptoms of heat poisoning.But Du Heng didn t care about the commission bonus.
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If you really make a quarrel, you will appear to be low and weak.I haven t changed anything in this office. It s all left over from the previous dean.
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You go back first, money.
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Why didn t you tell me I called you, but your phone number couldn t be reached that day, so I had no choice but to call Director Zheng.
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Du Heng put away his smile and prepared to make things more difficult for Wu Buwei.He held Director Jia s hand a little tighter. He looked down at Director Jia on the hospital bed and asked softly, Old Jia, what do you mean Director Jia is so anxious that he is almost angry, but he can t speak now, and he can t feel half of his body and can t move.
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After Kang Zhirong left, Du Heng sat alone in a chair, closed his eyes and rested for a while, then made a phone call and left the office with his things.But Du Heng ignored it. Although he did not expose what his junior did, he still wanted him to trust his junior.
And this busy work lasted another half an hour. After all the half fairies were finished, Du Heng asked Du Jun, How is your wife Can I go in and take a look Du Jun was a little embarrassed, but Du Heng was in a special situation now.Du Fei s father nodded, Yes, I just helped him pull it back the day before yesterday.
the number of traditional Chinese medicine hospitals in the city is slightly less, but the reasons are different.And you also know the situation of their family, so it is impossible to have An opportunity to spend money lavishly.
The scavengers moved over. Just when the scavenger reacted, the young man had already grabbed the arm that was hanging outside the bench.Wu Shengnan sighed, I went to see Captain Zhang today and wanted to tell Captain Zhang that the case was solved, but Captain Zhang was more serious than before.
The patient had multiple uterine fibroids, and because the disease progressed too fast, it was suspected to be malignant.After everything was said, Du Heng stood up and said, Seniors, you can talk to my teacher about the follow up matters.
