Vietsoft triển khai thành công hệ thống ANDON cho DRÄXLMAIER
I. Giới thiệu về Khách hàng
DRÄXLMAIER Automotive Vietnam (DAV) là công ty con của tập đoàn DRÄXLMAIER (Đức), chuyên cung cấp các hệ thống điện cho các hãng xe sang của Đức. Với hơn 70,000 nhân viên và hiện diện tại hơn 20 quốc gia với hơn 60 địa điểm, DAV không ngừng nâng cao chất lượng quản lý sản xuất. Để cải thiện hiệu quả sản xuất, đặc biệt là giảm thiểu thời gian dừng máy do sự cố, DAV đã quyết định triển khai hệ thống ANDON thế hệ mới.
II. Triển khai Hệ thống ANDON Thông Minh tại DRÄXLMAIER Automotive Vietnam
Hệ thống ANDON thông minh do Vietsoft phát triển được trang bị các thiết bị thu thập dữ liệu tiên tiến, mobile app và web app, kết nối và quản lý hoạt động trên toàn nhà máy. Việc triển khai hệ thống ANDON tại DAV đã giúp cải thiện đáng kể hiệu quả quản lý sản xuất, giảm thiểu thời gian dừng máy và nâng cao năng suất.
III. Giới thiệu về hệ thống ANDON và Vai Trò trong Quản lý Sản xuất
Hệ thống ANDON, được Toyota phát triển và đưa vào hệ thống quản lý sản xuất của mình, là một công cụ quan trọng trong sản xuất Lean và Kaizen, giúp quản lý chất lượng và nâng cao hiệu quả công việc. Từ “ANDON” trong tiếng Nhật có nghĩa là “đèn tín hiệu” hoặc “đèn báo”.
Nhiệm vụ chính của hệ thống ANDON là cung cấp cảnh báo kịp thời về các vấn đề trong quá trình sản xuất để đảm bảo sự can thiệp nhanh chóng và hiệu quả. Điều này giúp duy trì chất lượng sản phẩm, giảm thiểu thời gian ngừng hoạt động và nâng cao hiệu suất tổng thể của dây chuyền sản xuất. Hệ thống ANDON hỗ trợ việc phát hiện và giải quyết sự cố ngay khi chúng phát sinh, đồng thời cung cấp thông tin để cải tiến quy trình sản xuất.
Các Thành Phần Cơ Bản của Hệ thống ANDON
Công tắc thông báo về sự cố:Người vận hành có thể sử dụng công tắc để thông báo về sự cố họ gặp phải vấn đề trong quá trình sản xuất. Thông thường có 4 công tắc khác nhau đại diện cho 4 nhóm sự cố chính:
a) Sự cố sản xuất;
b) Sự cố thiết bị;
c) Sự cố chất lượng;
d) Sự cố cung ứng
Khi người vận hành nhấn công tắc thông báo, thông tin sẽ được truyền dẫn đến người có trách nhiệm để kịp thời giải quyết.
Công cụ truyền thông tin về sự cố: Đèn tháp, còi hay loa được sử dụng để truyền thông tin đến người chịu trách nhiệm.
Màn hình hiển thị tổng quan tình hình sản xuất:Để người quản lý có thể bao quát được tình hình chung, màn hình ANDON thường được sử dụng để thể hiện tình trạng của từng máy hay từng trạm sản xuất.
Hệ thống ANDON được sử dụng rộng rãi tại các công ty áp dụng mô hình Sản xuất tinh gọn (LEAN Production), đặc biệt là trong ngành sản xuất phụ kiện ô tô.
IV. Hệ thống ANDON 4.0 do Vietsoft Phát triển
Với sự phát triển mạnh mẽ của Internet và công nghệ di động, hệ thống ANDON đã được nâng cấp lên thế hệ 4.0, với các chức năng mở rộng và hiện đại hơn.
So sánh giữa Hệ thống ANDON Truyền thống và ANDON 4.0
Chức năng
ANDON
truyền thống
ANDON 4.0
Thông báo về sự cố
Nút nhấn
Nút nhấn, Điện thoại di động, đồng hồ thông minh, SMS
Truyền thông tin về sự cố
Đèn tháp, Loa, Còi
Đèn, Loa, Còi, Điện thoại di động, đồng hồ thông minh, SMS
Lưu trữ dữ liệu cho phân tích
Hạn chế hoặc không có
Mở rộng và nâng cao
Có thể thấy ANDON 4.0 hiện đại hơn, nhiều chức năng hơn đặc biệt chức năng lưu trữ dữ liệu giúp phân tích và cải tiến hiệu quả hơn nhiều so với ANDON truyền thống.
Đặc biệt, ANDON 4.0 tuy hiện đại hơn nhưng giá lại thấp hơn ANDON truyền thống, khiến ANDON 4.0 chắc chắn sẽ chiếm lĩnh thị trường trong thời gian tới.
V. Ứng dụng Hệ thống ANDON tại DRÄXLMAIER Automotive Vietnam
Hệ thống ANDON 4.0 đã được triển khai tại 2 xưởng của DRÄXLMAIER Automotive Vietnam với sự tham gia của 62 người sử dụng, không bao gồm nhân viên đứng máy.
Sau 2 tháng triển khai, hệ thống đã hoạt động hoàn toàn và giúp cải thiện hiệu quả sản xuất. Thời gian chờ và thời gian xử lý sự cố đã giảm 23.5% ngay sau tháng đầu tiên áp dụng hệ thống mới.
Với bề dày hơn hai thập kỷ kinh nghiệm Chuyển đổi số cho doanh nghiệp Sản xuất, Vietsoft là đơn vị dẫn đầu cung cấp giải pháp Tư vấn và Triển khai hệ thống giám sát sản xuất ANDON & OEE 4.0 tại Việt Nam. Bằng đội ngũ chuyên gia giàu kiến thức và kinh nghiệm thực tiễn trong lĩnh vực, Vietsoft tự tin đồng hành, giải quyết triệt để mọi bài toán và đón đầu những công nghệ mới cho doanh nghiệp.
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