Các chi phí bảo trì trong doanh nghiệp và những thiệt hại do ngừng máy ngoài kế hoạch
Thời gian ngừng máy ngoài kế hoạch không chỉ là một thách thức đối với ngành công nghiệp, mà còn là một cơn ác mộng về chi phí và thiệt hại. Khi máy móc và dây chuyền sản xuất dừng hoạt động, tổ chức không chỉ mất lợi nhuận mà còn phải đối mặt với những chi phí đáng kể và thiệt hại không lường trước được.
Theo báo cáo năm 2022 của Công ty Senseye thuộc tập đoàn Siemens, thời gian ngừng máy ngoài kế hoạch đã khiến các doanh nghiệp trong danh sách Fortune Global 500 mất đến 11% doanh thu hàng năm, tương đương gần 1,5 nghìn tỷ USD. Con số này tăng mạnh từ 864 tỷ USD chỉ hai năm trước đó. Trong số các công ty Fortune Global 500, chi phí ngừng hoạt động hàng năm hiện đạt 129 triệu USD cho mỗi cơ sở, tăng 65% theo cuộc khảo sát gần đây nhất của Senseye trong năm 2019-2020.
Tại Việt Nam, mỗi giờ ngừng sản xuất do máy bị hỏng có thể gây tổn thất từ 2,000 đến 20,000 USD, tùy thuộc vào ngành công nghiệp. Một ví dụ thực tế là, nếu một nhà máy đường có sản lượng 6,000 tấn/ngày phải ngừng máy do hỏng hóc trong một ngày, hậu quả tiềm ẩn có thể là thiệt hại trung bình khoảng 2.4 tỷ đồng.
Trong lĩnh vực bảo trì hiện đại, chi phí bảo trì chủ yếu bao gồm hai thành phần chính: chi phí bảo trì trực tiếp và chi phí bảo trì gián tiếp. Chi phí bảo trì trực tiếp bao gồm các khoản chi trực tiếp và được ghi chú trong hồ sơ kế toán của công ty, như lương thưởng nhân viên, đào tạo, vật tư, dụng cụ, thiết bị, và cải tiến thiết bị. Chi phí bảo trì gián tiếp là những chi phí không rõ ràng như thiệt hại do tuổi thọ máy móc giảm, hao phí năng lượng, và ảnh hưởng đến chất lượng sản phẩm và năng suất lao động.
Để giải quyết vấn đề này, nhiều doanh nghiệp đã chọn phần mềm quản lý tài sản như Vietsoft Ecomaint. Phần mềm này giúp tối ưu hóa hiệu suất thiết bị, giảm chi phí hư hỏng đột xuất, giảm chi phí tồn kho và chi phí bảo trì. Bằng cách này, doanh nghiệp có thể giảm thiểu nguy cơ ngừng máy ngoài kế hoạch và tối ưu hóa chi phí bảo trì.
Vietsoft Ecomaint không chỉ cung cấp giải pháp chuyển đổi số trong quản lý tài sản và bảo trì máy móc, mà còn giúp doanh nghiệp dự đoán và ngăn chặn những vấn đề tiềm ẩn trước khi chúng trở thành thách thức lớn. Điều này không chỉ giúp giảm thiểu chi phí mà còn tăng cường hiệu suất và lợi nhuận cho doanh nghiệp.
Trong bối cảnh ngành công nghiệp đang phát triển nhanh chóng, việc đầu tư vào các giải pháp quản lý tài sản thông minh như Vietsoft Ecomaint không chỉ là một bước cần thiết mà còn là sự đảm bảo cho sự liên tục và bền vững của doanh nghiệp trong thời đại hiện đại.
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The young man s elbow hit him so hard that he almost spit out bitter water and his body instinctively bent.She once beat Li Huai to the ground and pretended to be dead. Li Baoping didn t give up and stripped off Li Huai.
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