Bài 2: Chi phí ngừng máy của một số ngành công nghiệp
Báo cáo năm 2022 của công ty Senseye cho thấy thời gian ngừng máy ngoài kế hoạch hiện khiến các công ty Fortune Global 500 (Bảng xếp hạng hàng năm của 500 công ty, tập đoàn hàng đầu trên toàn thế giới tính theo doanh số) mất 11% doanh thu hàng năm của họ – gần 1,5 nghìn tỷ USD. Con số này tăng từ 864 tỷ USD (8% doanh thu) hai năm trước. Trong số các công ty Fortune Global 500, chi phí ngừng hoạt động hàng năm hiện là 129 triệu USD cho mỗi cơ sở, tăng 65% trong cuộc khảo sát gần đây nhất của Senseye trong năm 2019-2020.
Dưới đây, chúng ta sẽ tìm hiểu chi phí ngừng máy của một số ngành công nghiệp tại Mỹ, tại Việt Nam, tại một số nước khác. Nói cách khác ngừng máy làm cho doanh nghiệp mất bao nhiêu tiền?
1.Chi phí ngừng máy của một số doanh nghiệp tại Mỹ
Chi phí ngừng máy thể hiện thiệt hại mỗi giờ do ngừng máy trong doanh nghiệp và khác nhau tùy theo ngành công nghiệp.
Bảng 1: Chi phí ngừng máy của một số ngành công nghiệp tại Mỹ
TT
Công nghiệp
Chi phí ngừng máy mỗi giờ (USD), tính cho cả nhà máy
1
Năng lượng
2.817.846
2
Viễn thông
2.066.245
3
Chế tạo
1.610.654
4
Tổ chức tài chính
1.495.134
5
Công nghệ thông tin
1.344.461
6
Bảo hiểm
1.202.444
7
Bán lẻ
1.107.274
8
Dược phẩm
1.082.252
9
Ngân hàng
996.802
10
Thực phẩm, đồ uống
804.192
11
Hàng tiêu dùng
785.719
12
Hóa chất
704.101
13
Vận tải
668.586
14
Y tế
636.030
15
Luyện kim
580.588
16
Điện tử
477.366
17
Xây dựng
389.601
Trung bình
944.395
2.Chi phí ngừng máy của một số doanh nghiệp tại Việt Nam
Qua điều tra thực tế, tổn thất trong một giờ ngừng sản xuất do máy bị hư hỏngở một số ngành công nghiệp tại Việt Nam như sau:
Dầu khí: vài triệu USD.
Thép: 10.000 USD.
Giấy: 10.000 – 20.000 USD.
Gia công kim loại: 5.000 USD.
Hóa chất: 2.000 USD.
Điện: 10.000 USD.
Sản xuất lon bia: 9.000 USD.
Nhựa (1 máy): 200 USD.
Nếu ngừng máy do hư hỏng trong một ngày một nhà máy đường Việt Nam có sản lượng 6.000 tấn/ngày bị thiệt hại trung bình là 2,4 tỷ đồng.
3.Chi phí ngừng máy của một số doanh nghiệp khác
–Một nhà máy hóa dầu ở Hàn Quốc phải ngưng hoạt động do một cơn bão. Khi nhà máy hoạt động trở lại, theo dõi và giám sát tình trạng máy người ta nhận thấy có rung động trong những quạt gió. Sau khi kiểm tra quạt gió người ta nhận thấy nguyên nhân chính là do hư hỏng nghiêm trọng trong các ổ lăn. Nếu hư hỏng đó không được phát hiện kịp thời thì thiệt hại của nhà máy có thể lên đến 0,5 triệu USD.
–Nhờ theo dõi thường xuyên một nhà máy xử lý khí ở Trung Đông người ta nhận thấy có rung động ở một rô to máy nén và so sánh với một hiện tượng tương tự trước đây.
Từ đó đã giúp cho nhà máy rút ra kết luận rằng rung động đó là do sự mất cân bằng của rô to. Vậy cần phải thay thế rô to đó, nhưng nhà máy lại không có phụ tùng để thay ngay lập tức. Nhờ hiểu rõ được tình trạng của máy mà các kỹ sư của nhà máy đã kiểm soát được mức độ nghiêm trọng của sự cố đó bằng cách giảm tải đặt lên rô to đó trong khi chế tạo một rô to mới. Nếu không phát hiện sớm và chính xác để điều chỉnh sản xuất thì khi máy bị hư hỏng, ngừng sản xuất hoàn toàn sẽ gây thiệt hại ước tính khoảng 2 triệu USD/ mỗi ngày.
–Một nhà máy lọc dầu của Pháp đã phát hiện thấy có một trục của máy trộn chất xúc tác bị đảo nhiều hơn so với trước đây trong khi khởi động. Người ta nhận thấy trục máy này có ma sát với vỏ và những vòng chặn. Chất xúc tác khi thoát ra gần những vòng chặn sẽ dần dần tích tụ bên trong vỏ. Nhờ công tác theo dõi tình trạng máy thường xuyên mà quyết định loại bỏ chất xúc tác bằng cách phun nước trong khi vẫn vận hành máy. Kết quả là rung động đó đã trở lại bình thường. Bằng cách giải quyết tình trạng một cách trực tiếp, nhà máy đã tránh được thiệt hại ước tính khoảng 1 triệu quan Pháp mỗi ngày.
–“Cứ một lần ngừng máy ngoài kế hoạch thì tương ứng với khoảng 10 giờ ngừng sản xuất và bị thiệt hại 65.000 USD trong một nhà máy cán thép. Một năm thường có khoảng 5 trường hợp như vậy. Tất cả trường hợp này có thể phòng tránh bằng các kỹ thuật bảo trì là giám sát rung động” (TS. Don Mahadevan, Hội nghị quốc tế lần thứ 3 về bảo trì dự đoán).
Việc áp dụng số hoá công tác quản lý bảo trì tài sản sẽ giúp doanh nghiệp tiết kiệm được khoản lớn chi phí bảo trì và các thiệt hại do sự cố ngừng máy mang lại. Nếu doanh nghiệp khai thác tốt lợi ích công tác quản lý bảo trì thiết bị sẽ giúp doanh nghiệp tránh tình trạng gián đoạn sản xuất trong thời gian sớm nhất.
This side of the waterfall But now this enthusiastic thought seems to tell me that what I am doing now seems to have some very concrete benefits.As Xian Dao said, the fastest result is that Gui Wujia is very likely to gain great benefits from the giant egg condensation, such as harvesting an unprecedented treasure in the world of Ziwei.
Things are getting easier. As the nine sects have made great progress in completing the path, the thirty Discover the Power of CBD Gummies for a Healthier You six sons were born, the Kongyun Nianjian was perfected, the Four Classics of Demonic Ways, the Only Self Mahayana Sutra and other things came to the world, and even those who mastered the true flow have reached a few people.
After pondering for a while, he said It s time for me to break through the boundary and leave.It is not surprising that a person who is well versed in power would make such a decision.
Although the giant hand is complete and complete, it has lost the essence of the word omnipresent.If you change the name of the continent and change its origin, you can start in advance.
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Mood now should be better than when you were in the Taoist realm.Zhang Xuan, come here
As soon as he finished doing this, a voice sounded in his head.
Master Yin Yang thought for a long time and then said I underestimated your ability, fellow Taoist Dongfang.After repeated deductions, it seems that it is extremely difficult to find the right three people.
The last How Harmony Leaf CBD Gummies Work? step is the wonderful state of joy without self.The image of the Tao realm in front of him is clearly the coordinates of enlightenment set by Qin Menglin himself, and will be reflected in the future.
The reason is also simple. For example, monks from the Near Path Realm and Nascent Soul Realm who are officially sent out by a certain force must be carefully prepared before they can go.He also understood the general situation Li Yunlong s secret method was to cut the entire space into four lanes, making it impossible to move freely for the time being but he had mastered the method of crossing the border.
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When investors looked at the data on this stock s Dragon and Tiger List, they became even more convinced that the Seven Groups of Galaxies themed public funds had entered the market today, because the five buying seats were all shown as institution only and directly dominated the list.It did not move on the fourth board and jumped on the board decisively.
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Under such circumstances, there are nearly 400 billion in funds to grab the 63.Around 10 a. m. Manufacturing Process and Quality Control on Tuesday, June 3. At this moment, Fang Hong had arrived at the Quantitative Capital headquarters and was chatting with Chen Yu alone in his office.
He calculated an extra budget size of 100 billion for this project, which is about 300 billion in total.The villa is close to The Science Behind Melatonin and Sleep the sea. Referring that I have seen a lot, but this is the first time that you are as powerful as Digital Brother.
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Fang Hong added And from now on, good news must be suppressed first.The time sharing trend of quantitative capital was accompanied by huge amounts of money that plunged straight down.
Today, it shrank by 820 million and hit the fourth board.Chen Yu nodded and said Yes, just like the printing performance at the opening ceremony of the 2008 User Reviews and Real-Life Experiences Olympic Games.
At this time, Chen Yu, who was present at the meeting, said, Will Lu Chengye Will Wall Street be tipped off for the last time Fang Hongyun said calmly Whether it will be, we will know by looking at the performance of the external market.With R D tasks and enough profits to advance technology, how many high precision technology companies can be born with 75 billion It is obvious that Fang Hong wants to invest in basic scientific research through this ultra large budget project to support the development of Product Quality and Safety related technology industry chains.
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At this moment, Wei Qiwei looked shocked and recited the contents of the document in his hand.
If everyone thinks it is ok, then I will give him the last part of the financial trilogy.It is safe to let it make its own money and make money from the capital market.
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66 yuan. 82 , no more kills than the limit. At this moment, the new top hot money go with the flow who is watching the market is also paying attention to the opening of quantitative capital.Not only will you not press for debts when you can t afford it, , and will be extended until the son finally gets better.
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face covering Yes, if you follow the wrong rhythm, you will not only lose money, but also really make you vomit blood.
At the same time, a series of institutional reform measures in the stock market have been implemented, and investors from both inside and outside the market have responded.Fang Hong, the core leader in each industry segment, has already improved their research and development capabilities through the reputation system.
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If you want to wait for your men to surround me, there s no need to waste time Zhao Hao pointed out the other party s plan.But later, Qin Hu drank the wine and fell asleep. When he woke up, he was already in the imperial prison of the inner guard.
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Suddenly, a numb feeling appeared on Zhao Hao s scalp, as if a natural disaster was about to occur.4210 crit 1321 Does Elite Male Male Enhancement Gummies Work? 1321 Several terrible damage numbers jumped out.
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Our new majesty is really decisive But only in this way can we lead the church to the top Since the new church can no longer accommodate the remnants of our old era, let me offer a congratulatory gift to your majesty.Their combat effectiveness cannot be measured by their rank.
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Let s go, this is an opportunity to increase your contribution Paimon immediately realized that this sudden appearance of the enemy army was an opportunity to increase his contribution.I will let you understand the consequences of offending Gao Tianyuan He said coldly.
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