Theo một nghiên cứu của AMR Research đã cho thấy việc triển khai Hệ thống điều hành sản xuất (MES) không chỉ giúp các nhà sản xuất thu hồi vốn trong khoảng thời gian từ 06-24 tháng mà còn giúp lợi nhuận của doanh nghiệp tăng trưởng mạnh mẽ từ 60 – 100% mỗi năm. Sự gia tăng nhanh chóng về lợi nhuận này đến từ những lợi ích cốt lõi của hệ thống điều hành sản xuất MES và các cải tiến liên tục trong chuỗi giá trị, được thực hiện dựa trên phân tích trực quan mà MES mang lại.
Bài viết dưới đây sẽ phân tích chi tiết các lợi ích của hệ thống MES cùng với các kết quả khảo sát của nhóm AMR Research.
1. Cải thiện Chất Lượng Sản Xuất:
Phần mềm điều hành sản xuất MES không chỉ là công cụ để tăng hiệu suất sản xuất mà còn giúp cải thiện chất lượng sản phẩm. Việc sử dụng MES đã được chứng minh giúp các doanh nghiệp tăng năng suất từ 3% đến 8%, thậm chí lên đến 30% trong ngành sản xuất thực phẩm và dược phẩm.
Nhờ MES, một số doanh nghiệp đã tiết kiệm đến 52% chi phí sản xuất chỉ trong vòng sáu tháng đầu tiên. Công cụ này còn giúp giảm thiểu số lượng lao động cần thiết, thời gian thực hiện công việc thủ công, cũng như lượng hàng tồn kho và tình trạng làm thêm giờ.
Một điểm đáng chú ý là MES cung cấp khả năng thu thập dữ liệu tự động, đánh giá công việc bằng chữ ký điện tử, và số hóa tài liệu hướng dẫn công việc, giúp tối ưu hóa nguồn nhân lực.
2. Giảm Chi Phí Sản Xuất:
MES không chỉ tập trung vào tăng cường hiệu suất mà còn giảm thiểu chi phí sản xuất. Nó giúp tối ưu hóa tồn kho, cải thiện chất lượng sản xuất, và giảm thiểu chi phí nhân công.
Các doanh nghiệp y tế và dược phẩm đã thấy rõ lợi ích khi loại bỏ hàng triệu lần nhập thủ công hàng năm và giảm thời gian xử lý lô hàng ngoại lệ đáng kể.
3. Tối Ưu Hóa Quy Trình Sản Xuất và Chuỗi Cung Ứng:
MES không chỉ là công cụ để tối ưu hóa quy trình sản xuất mà còn là một phần quan trọng của việc tối ưu hóa toàn bộ chuỗi cung ứng.
Khả năng giảm độ trễ trong tiếp nhận thông tin và cung cấp khả năng truy xuất nguồn gốc nhanh chóng là điểm mạnh của MES.
MES cung cấp thông tin chính xác và nhanh chóng về hiệu suất sản xuất, giúp nhận diện và nắm bắt cơ hội mới trong nội bộ và trên thị trường.
4.Cải Thiện Quản Lý Sản Phẩm Mới (NPI):
Mặc dù ít doanh nghiệp sử dụng MES để cải thiện quy trình giới thiệu sản phẩm mới ra thị trường, nhưng những lợi ích từ việc này là rất lớn. Trong các thử nghiệm sản xuất, hệ thống MES ghi lại dữ liệu về quy trình và chất lượng có thể được cung cấp cho các nhóm kỹ thuật R&D để cải thiện quá trình phát triển sản phẩm và công nghiệp hóa. Khi quá trình sản xuất chuyển từ thử nghiệm sang sản xuất trên quy mô lớn, MES cũng giúp đưa các sản phẩm mới vào sản xuất nhanh hơn. Theo thống kê, MES giúp giảm đến 50% thời gian NPI dựa trên khả năng nhanh chóng phân tích nguyên nhân lỗi và loại bỏ công đoạn sửa chữa sản phẩm lỗi ở cuối quy trình sản xuất.
Nhìn chung, lợi ích của hệ thống điều hành sản xuất MES SmartTrack mang lại không chỉ là một công cụ để tăng hiệu suất sản xuất, mà còn là một công cụ chiến lược để cải thiện chất lượng sản phẩm, giảm chi phí sản xuất, tối ưu hóa quy trình sản xuất và chuỗi cung ứng, cũng như cải thiện quản lý sản phẩm mới. Đây là một phần quan trọng của sự cạnh tranh và sự phát triển bền vững của doanh nghiệp trong thị trường hiện nay.
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But after the explanation this time, Xiao Chen and others had no problem.After thinking about it for a while, Du Heng didn t He is struggling with this issue.
Some pride that cannot be concealed. They are all crude and crude methods.That will o the wisp boy Du Heng said nothing. It s not that he doesn t know what to say, but that he doesn t want to talk to Lou Guozhang, or even resists.
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You don t have hair all the way, you don t know shit.The orthodox fire acupuncture technique inherited by traditional Chinese medicine is also called quenching acupuncture or burning acupuncture.
In the afternoon, the scheduled report and study meeting went on as scheduled, but this time, Du Heng received an enthusiasm he had never experienced before.This kid is unlucky. He got Professor Qiao Yuan s doctorate.
To be honest, the level of each of them is above mine.Wu Yueqing thought for a while and said hesitantly, I ve been out for a long time, and I really don t know if Uncle Qi has an apprentice.
As for the source of the quietness, not to mention this third year graduate student, it was the reason next to him.
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Seeing her eldest brother approaching, Xu Lingyin put her hands on her hips and proudly said Big Brother, I am already invincible in my generation.He fell seriously ill and suffered from hysteria.Half a year later, he was found drowned in Sangboli.
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Big brother was walking, when Xu Xinian suddenly called out in a low voice.Why did you leave footprints.Because there is mud on the bottom of the feet.
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Xu Qi an knocked on the table May I ask, which thief would burglarize without a weapon But Zhang Yourui died of blunt force.One I can repay part of the debt now.The information about Sangbo may not be of great value.
