Tất tần tật về khái niệm Sản xuất gián đoạn – Intermittent production
Trong bối cảnh thị trường biến đổi không ngừng và nhu cầu của khách hàng ngày càng đa dạng, các doanh nghiệp sản xuất đang tìm kiếm những phương pháp linh hoạt và hiệu quả để tối ưu hóa quy trình sản xuất. Một trong những giải pháp được chú ý nhiều hiện nay là “Sản xuất gián đoạn”. Đây là một công cụ quan trọng giúp các doanh nghiệp linh hoạt thích ứng với thị trường và đáp ứng những yêu cầu khác nhau của khách hàng.
Vậy, sản xuất gián đoạn là gì? Hãy cùng Vietsoft tìm hiểu sâu hơn về khái niệm, đặc điểm và lợi ích của phương pháp này trong bài viết dưới đây.
1. Sản xuất gián đoạn là gì?
Sản xuất gián đoạn (Intermittent production) là một hình thức tổ chức sản xuất, trong đó doanh nghiệp tiến hành gia công và chế biến nhiều loại sản phẩm khác nhau với khối lượng sản phẩm mỗi loại tương đối nhỏ. Điểm đặc biệt của hình thức này là quy trình sản xuất không diễn ra liên tục mà ngắt quãng giữa các chu kỳ sản xuất khác nhau.
Trong sản xuất gián đoạn, các quy trình và lịch trình sản xuất không cố định, mà thay đổi linh hoạt để phù hợp với yêu cầu từng loại sản phẩm. Hình thức này thường được sử dụng trong các doanh nghiệp sản xuất nhỏ lẻ hoặc những doanh nghiệp có nhu cầu tùy chỉnh sản phẩm theo yêu cầu khách hàng.
2. Đặc điểm của sản xuất gián đoạn
Dưới đây là một số đặc điểm nổi bật của hệ thống sản xuất này:
a. Sử dụng thiết bị đa năng
Trong sản xuất gián đoạn, các thiết bị thường là những máy móc đa năng, có thể được sử dụng để sản xuất nhiều loại sản phẩm khác nhau. Những thiết bị này thường được bố trí theo từng xưởng chuyên biệt dựa trên chức năng của chúng, chẳng hạn như xưởng tiện, xưởng phay… Sản phẩm sẽ di chuyển từ xưởng này qua xưởng khác theo thứ tự các công đoạn cần thiết để hoàn thiện.
b. Tính linh hoạt cao
Một trong những điểm mạnh của sản xuất gián đoạn là tính linh hoạt. Do không chuyên môn hóa vào một sản phẩm cụ thể, các máy móc và quy trình có thể dễ dàng điều chỉnh để sản xuất nhiều loại sản phẩm khác nhau. Điều này giúp doanh nghiệp có thể đáp ứng kịp thời với những thay đổi về nhu cầu thị trường mà không bị gián đoạn quá trình sản xuất.
c. Chi phí cao và khó kiểm soát chất lượng
Sản xuất gián đoạn thường tốn kém hơn và khó quản lý so với các hệ thống sản xuất liên tục. Nguyên nhân chính là do cần điều chỉnh máy móc, bố trí sản xuất và giám sát chất lượng cho mỗi loại sản phẩm khác nhau. Tuy nhiên, nếu không tối ưu tốt, quá trình này có thể dẫn đến lãng phí thời gian, tăng chi phí và giảm hiệu quả sản xuất.
3. Ưu và nhược điểm của sản xuất gián đoạn
Ưu điểm:
Linh hoạt trong sản xuất: Sản xuất gián đoạn cho phép doanh nghiệp dễ dàng điều chỉnh để sản xuất nhiều loại sản phẩm khác nhau. Điều này rất hữu ích khi thị trường liên tục thay đổi và doanh nghiệp cần đáp ứng kịp thời.
Tối ưu hóa chi phí sản xuất: Do cùng một dây chuyền có thể sản xuất nhiều loại sản phẩm, doanh nghiệp có thể tiết kiệm chi phí đầu tư vào các dây chuyền chuyên biệt cho từng sản phẩm.
Giảm thiểu lãng phí nguyên vật liệu: Trong một số trường hợp, sản xuất gián đoạn giúp giảm lãng phí do sử dụng tối đa công suất của các máy móc và thiết bị hiện có.
Nhược điểm:
Phức tạp trong quản lý: Việc lập kế hoạch và kiểm soát sản xuất trong hệ thống sản xuất này rất khó khăn. Điều này đòi hỏi doanh nghiệp phải có hệ thống quản lý sản xuất tinh vi và chính xác.
Rủi ro về hàng tồn kho: Do dòng công việc không đều đặn, việc quản lý hàng tồn kho, đặc biệt là nguyên vật liệu và sản phẩm dở dang (WIP), có thể trở nên phức tạp và khó kiểm soát.
Tăng chi phí: Các yếu tố như điều chỉnh máy móc, giám sát chất lượng và lập kế hoạch sản xuất phức tạp có thể làm tăng chi phí sản xuất.
4. Ví dụ về sản xuất gián đoạn
Một nhà máy sản xuất linh kiện điện tử có thể sản xuất vi mạch, màn hình và bộ nguồn. Mỗi loại sản phẩm có quy trình sản xuất khác nhau, nhưng đều sử dụng chung một số thiết bị, ví dụ như máy lắp ráp và kiểm tra chất lượng.
Khi có đơn hàng cho một loại sản phẩm cụ thể, nhà máy sẽ tập trung sản xuất sản phẩm đó. Nhưng nếu có đơn đặt hàng gấp cho một sản phẩm khác, nhà máy sẽ dừng quy trình hiện tại, chuyển sang sản xuất sản phẩm mới. Quá trình này đòi hỏi sự điều chỉnh liên tục, đồng thời đảm bảo không lãng phí nguyên vật liệu và tối ưu hóa năng suất.
5. Tối ưu hóa sản xuất gián đoạn bằng hệ thống giám sát ANDON SmartTrack
Để giải quyết những thách thức của sản xuất gián đoạn, việc ứng dụng hệ thống giám sát sản xuất thông minh như ANDON SmartTrack trở thành giải pháp hiệu quả. Hệ thống này không chỉ giúp tối ưu hóa quy trình sản xuất mà còn nâng cao năng suất, giảm thiểu lãng phí và tăng cường kiểm soát chất lượng.
Hệ thống giám sát ANDON SmartTrack cung cấp cho doanh nghiệp khả năng theo dõi tình trạng sản xuất theo thời gian thực, từ đó dễ dàng phát hiện và xử lý các vấn đề phát sinh kịp thời. Ngoài ra, hệ thống này còn hỗ trợ tính năng phân tích dữ liệu và báo cáo chi tiết, giúp doanh nghiệp đưa ra các quyết định dựa trên thông tin chính xác và kịp thời.
Lợi ích của ANDON SmartTrack trong sản xuất gián đoạn:
Tối ưu hóa lịch trình sản xuất: Hệ thống tự động tạo lập lịch trình sản xuất phù hợp với từng đơn hàng, giúp giảm thiểu thời gian chờ và tối ưu hóa quy trình.
Quản lý vật liệu thông minh: Theo dõi lượng tiêu hao nguyên vật liệu theo từng công đoạn, giúp doanh nghiệp kiểm soát lãng phí và tối ưu hóa nguồn lực.
Báo cáo và phân tích dữ liệu chi tiết: ANDON SmartTrack cung cấp các báo cáo chi tiết về hiệu suất sản xuất, chất lượng sản phẩm và tình trạng tồn kho, từ đó giúp doanh nghiệp có cái nhìn toàn diện về hoạt động sản xuất.
6. Kết luận
Sản xuất gián đoạn là một phương pháp sản xuất linh hoạt, giúp doanh nghiệp dễ dàng thích nghi với những thay đổi của thị trường và nhu cầu của khách hàng. Tuy nhiên, việc triển khai phương pháp này đòi hỏi sự quản lý chặt chẽ và tối ưu hóa quy trình để đảm bảo hiệu quả và giảm thiểu chi phí.
Nếu bạn đang tìm kiếm giải pháp để nâng cao hiệu quả trong sản xuất gián đoạn, hãy cân nhắc việc triển khai hệ thống giám sát sản xuất ANDON SmartTrack. Với các tính năng ưu việt, hệ thống này sẽ giúp doanh nghiệp tối ưu hóa quy trình sản xuất và nâng cao lợi nhuận.
After the presiding judge Joshua walked out of the tower, he couldn t help but sigh.Ever since they began to study the microscopic world, the past magic common sense has been torn to pieces, and the world seems to be becoming more and more weird.
Raphael and others were equally excited. This is one half of the speed of light, 150,000 kilometers per second, orbiting the Eternal Star twice Lin En waited until everyone s excitement subsided before correcting him with a smile.In order to crack it, federal researchers racked their brains, trying to restore this phenomenon without observation.
Now that it has been discovered by the other party, there is no need to save energy.There was nothing inside the Death Land, not even the wreckage could be found.
Raphael sighed, and then looked at Yolande, Tick, Ivina, Darren and others without speaking.You must first see the tower spire, then the tower body, etc
It is known as the magic. Linn from Star even used an exquisite pendulum experiment to prove that the planet is rotating, and successfully calculated the circumference of the planet using tall towers and icicles erected on the sea A total of 43,200 kilometers The most important thing is that not long ago, they just learned the formulas and laws of triangles and the calculation of the circumference and area of a sphere in the Mathematical Olympiad class, which means that based on these conditions, they can easily calculate it The exquisite logical reasoning, rigorous mathematical calculations, and various evidences made Ivina not know which side was correct for a while.
Is it possible that there is no legendary priest stationed outside the Raphael Territory Mist wondered for an answer, and only thought of that possibility at first.It was obvious that a large amount of blood and essence had been absorbed by the strange cube.
The last time they sealed the space node in the wizard s land, they used three speakers and nine great wizards, and it took half a month to get it done.Please stay, Speaker Linn The great wizard Jeffrey took the lead in blocking Linn s path and said very respectfully.
It will not have any impact on the results of the experiment.It seems that the Church intends to cause chaos everywhere.
It was definitely not a wise move to excessively punish an undercover agent who was performing a latent mission.According to her previous assumptions, Lin En should have a high status in the Secret Magic Society.
On the ground, the chair that had been overturned by the self destruction air wave stood up again, and the pages that fell on the ground returned to their original positions, followed by a surging air wave surging in the room.In all likelihood, he will be just the same. Raphael estimated that with sufficient food and absolute power, they were fully capable of controlling this tribe.
This made Vittorio feel more relieved
By the way, what s going on with the Holy See recently Is there anything new Vittorio handed the drawing back and asked.This is an irregular spherical thing. Judging from the luster on the outside, it looks like some kind of metallic substance.
Elements heavier than it usually need to be manufactured artificially.At some point, a very dazzling purple stream of light appeared in the field of vision.
Bound in the palm of his right hand, his eyes like incandescent lightning stared at the five gods in front of him and reprimanded violently.What I want to say is about some properties of the new element radium.
Space Barrier Immortal Barrier The boundless river of starlight was weakened layer by layer under the obstruction of force field magic, and then collided head on with the rising eternal fire, erupting with a deafening loud noise The starlight intertwined with the fire, and the heat wave set off caused the airship a hundred meters away to shake violently.
It could be said that it was not until last night that they officially met the magic star for the first time.Harrov, who finally stepped out of the fusion furnace, had no time to feel the power and beauty of crossing the levels of life, so he convened a new round of wizard meetings.
The wizards who were hiding within the boundaries of the royal capital were extremely nervous.Although light is a kind of electromagnetic radiation, or electromagnetic wave, it is actually uncharged.
This kind of fire can burn people s souls, but it s all in vain as long as it misses The two spells were easily protected, which obviously aroused someone s anger.There are about nine essential minerals, which make up 99 of the body tissues.
Yes, sooner rather than later, there shouldn t be many garrison in the City of Fire and Oil right now.This shows that they must have found a way to locate the wizard s land.
Ninety nine percent of the army has been destroyed by the doomsday spell Alves obviously understood this, and his face became extremely ugly.You must know that white bread used to be exclusive to the nobles, but after the wizards came, even the dogs in the royal capital could eat it.
Because at this moment, the diameter of the light beam has exceeded one hundred meters, directly destroying the entire Sky Tower.Originally this was a manor owned by a great noble of the empire, but unfortunately the entire building complex had been destroyed by his End Page Atomic Breath.
If the opponent wants to come over, he must pass there and pass the Lord of the Dead.Well, the elements extracted from about half the water of Lake Earls should be almost the same This is undoubtedly a very terrifying amount, but after being bombarded by the magic conversion equation and the concept of artificial sun, Harrov, Aurora and Vittorio were already used to it.
Run away in the direction you came from. The 20,000 neatly lined up imperial legions instantly became a mess.Even though they announced that today s academic seminar would be here Finish.
The magic shield covering his body was torn into pieces, but was immediately blocked by the legendary realm.It is precisely because it is too small and extremely fast that it cannot be found after it is launched, so it is usually used as a Disposable items for use.
Monroe carefully checked the room again to confirm that there was no eavesdropping magic secretly set by the wizards, and then placed the crystal ball on the desk.
Likewise, it can t find the slightest chance. The Great Venerable was going too far.Only time can make up for this consumption. Injecting sword intent into a flying sword will consume your own sword intent.
But with such a battle plan, manpower is still a big problem.When Baili Jinyan was laughing wantonly, Baili Jinyan had no way of knowing that Li Shiming still had some spare energy at this time and was calculating the situation of the array on the ground.
This mid stage Nascent Soul monk could not let Li Yuanba use too many methods.Originally, Heavenly Art was a technique practiced by a Nascent Soul.
Luo Pei, give the master five spiritual pills Li Shiming turned to the great monk Luo Pei and ordered.The criminal monks would replace the special liquid at the specified time to extend the storage period of the Hell Resisting Crystal Essence.
The quality was the best among the third grade spiritual soil he had ever seen.He didn t mean to explain it, anyway, he and the main body were one.
Li Shiming returned to his own cave, and he arranged Brother Luo Pei in the cave.Fellow Daoist Liu, I need a batch of fourth grade formation materials.
After seeing him, a smile appeared on his old face, and he pointed to the futon opposite and motioned for him to sit down.Li Yuanba stood at the center of the Immeasurable Isolation Law and activated his Samadhi Divine Wind magical power.
The combat strength of the Qianren Sect s early Yuanying Stage is probably not even able to maintain its own power.In the end, they had no choice but to transfer the Hell Resisting Crystal Essence to the great monks of other super powers at a small price
Even if the great monks of Yuqing Sect and Baidi Sect knew that these Hell weary Crystal Essence would eventually fall into Li Yuanba s hands, there was nothing they could do about it.
Teams of superpowers entered the hell cave one after another.One is that he fails and the cave collapses. He will collapse with the cave.
Li Shiming no longer has items similar to mobile phones in this world.The great monk of the Baidi Sect needed to report what happened here to the Baidi Sect, so he approached the Taichu Sect.
He could come and take a look from time to time. But this is Beiyan Continent.If Jiang Wu didn t have some means to save his life, he might have died here.
Mid level fourth level sea beasts have wisdom, and there is no obstacle to spiritual communication.Perhaps Li Shiming s alchemy level can be listed at a higher level separately.
The newly obtained fourth grade high level flying sword containing the annihilating sword intention had been integrated into the Ten Thousand Swords Peak by him.There is no need to show his wealth at all. Any monk in the Northern Shu continent who has heard his name will know how rich he is.
It will take a long time to slowly remove the pollution.However, the injuries suffered by both sides are completely different.
He had slashed through 512 trial sword lights before, which consumed him a lot.He could only continue walking. As his feet stepped onto the steps, he felt his body sink slightly.
In order to welcome Li Shiming s arrival, the sect asked hundreds of golden elixir elders to come out to welcome Li Shiming.At this distance, his aura exploded with full force, and the terrifying Great Monk Realm Suppression was launched, causing more than a dozen Nascent Soul cultivators to stagnate.
Fourth level alchemist Ye Fei couldn t help but smile bitterly.Because, he saw a kind of persistence, stubbornness and unyielding in Ye Fei s eyes, which was not seen in the eyes of ordinary mortals.
As for why there are nine kinds of non attributed women s yin power, it s hard to say.Could it be that you and Mo Xingyu Qian Xiu He stepped forward, rolled his eyes and shouted coldly.
After all, she had also heard about the Yin Yang Sect s pursuit of Ye Fei, and was always paying attention to Ye Fei s whereabouts.I came to see you. If I have the opportunity to grow up, I will definitely do it in the future.
When Ye Fei said this, Murong Xue also looked at Guan Tong warily.Then let s hit him again, this time harder. Ye Fei said quietly, and his figure suddenly disappeared.
When he saw the three Murong Xue girls in the cell isolated by the iron pillars, he couldn t help but sigh.Brother Ye, you re here, are you okay At the Beihai Fulong Lake Management Office, Ding Cuiyun s mature and charming face looked at Ye Fei, with a hint of shy surprise in his eyes.
Junior brother, go well, don t worry, I m fine here Outside Wandan, Xinglan stood tall, with tears in his eyes, looking at the direction Ye Fei left, whispering to himself.Are you here too Seeing this has been star, this woman obviously didn t feel cold, but she still said hello casually.
wealth. Ye Fei now needs spiritual stones, a large amount of spiritual stones, he needs to buy an alchemy furnace, and he also needs to buy alchemy materials, so he accepts all the things that the Yin and Yang Sect gave him for free.Besides, no one is willing to use their spiritual power for such useless work.
However, Ye Fei was not interested in these. Everyone, there are two Wind and Thunder Swords, for sale in pairs, mid level spiritual weapons, with a base price of 30 million spiritual stones Next, the elder on the stage suddenly said loudly.Wang Teng snorted coldly. What do you mean You are still reasonable after saving you Your Wang family killed my father and my friends, and they haven t settled the accounts with you yet.
People point their fingers. Now she heard that Mo Xingyu went to Xiling, which made her feel uneasy, because that person was in Xiling.Boom Shangguan Xianer also regained his composure at this moment, and slapped the big bowl with a palm.
No one thought that Ye Fei actually had a powerful trump card now.In that case, I ll go with you Ye Fei thought for a moment and said.
A huge crack opened in the ground. At the same time, he rose into the air and punched Mo Xingyu.The little guy is living a very nourishing life. It s a blessing for everyone, but don t empty yourself At the door, Long Yan looked at Ye Fei s strong body and joked with a blush.
On the vast scarlet horizon, three figures were also groping and investigating.This place is surrounded by mountains on three sides, and on one side is a huge abyss.
Each arrow took away the life of a strong man, and human flesh fireworks exploded.Fortunately, he didn t take the soul calling flag away, otherwise, something would really happen For a moment, Ye Fei s mind was spinning.
These underground demons, placed outside, are at least equivalent to the strong men in the Guiyihun Departure Realm or even the Spirit Gathering Realm.On the ground, there was paved hard bluestone, with a huge alchemy furnace pattern on it.
With a thought, a piece of spiritual clothes appeared on her body, covering her skin.At the same time, a white feather fan appeared in the other hand and slapped the man s big umbrella fiercely.
Gu, the meridians are much thicker, and the bones are crystal clear and extremely hard.When he came over, he was sweating profusely. Even the mark between his eyebrows was deeply suppressed by him, and he did not dare to move.
In the dim light, the flag was fluttering, gathering energy and forming a barrier.Okay. continue the game Finally, the law enforcement elder spoke and made the final decision.
The response is quite fast. Ye Fei clapped his hands, his eyes a little solemn.The bombardment directly exploded. The fragments were scattered in all directions in the nine states, and even in the outer stars.
It s just a star vision. I hope people don t panic.Boom boom Crack In a terrifying mountain peak, there is endless loneliness, and a figure is suffering from endless lightning and thunder.
Li Tianhuang and Jun Shan even looked livid. They wanted to imitate but were worried about being ruined.Ye Fei s soft drink made him fly up. You
Wang Chao s chest felt sweet, and a mouthful of blood gushed out.
He seemed to have an unspeakable addiction, but he never told himself.The fragments are scattered. How can it reappear Along the way, Ye Fei and Ye Fei also wanted to take the test.
Ye Fei lightly relaxed his ape arms and opened the giant bow.The slow talk, however, put great pressure on Wang Shicang, who lay there and nodded constantly.
The beads are extraordinary. For safety reasons, Ye Fei did not move the Dragon Ball impulsively, nor could he turn over the entire bare hills.
Maintaining this cooperation model is the best way.Shoot Follow his movements. 3000 units of third level archers, 1000 units of eighth level archers Phantom shooters and 100 units of ninth level monks opened fire at the same time.
Anros and the God of Death were several hundred meters away.s Due to various problems, the address has been changed.
No, little Marquis, you will be punished by military law.The orcs didn t wear any armor , they were all made of flesh and blood, following the rhythm of white spears going in and red spears coming out.
We even have to think of ways to protect ourselves.It was to destroy and destroy the war fortress, not to completely wipe out the garrison, so I was even more curious as to why Gui Che s record was so exaggerated.
The upper limit is 300 If it really reaches that state, in addition to its health value, the Death God can be regarded as a quasi champion level unit.Instant kill At this time, the sound of several bow strings exploding was faintly heard, which showed how exaggerated the flying speed of the three crossbow arrows was.
As for the attackers, they had already retreated. Hoo, ho Zhao Hao quickly flew towards Xueling City.After going through these things in Qin Hu s mind, he basically figured out that this should be a trap.
Among players, his strength is definitely top notch, but in the eyes of the natives, he can barely be called a strong one.What he remembers here is decades later game time , and now so far in advance, who knows what will change.
It is indeed the best investment choice. That s good Zhao Hao did not believe the other party because of the other party s guarantee.After all, as the size of the caravan becomes larger and larger, and the number of trades increases, it is difficult to avoid being discovered.
After leaving the city, let Freya transform into a dragon to carry her, grab Mia, and fly in one direction.Presumably, after getting the news, Sisi can rely on the fortress s defense advantage to hold on.
The strong men of the Poisonous Scorpion Mercenary Group joined the battle one after another.Soon, he returned to the resting place of Demon Court.
But no matter how hard the mad war demon struggled, he couldn t break free from the green grass wrapped around him, or even slow down the spread.Her ability to fly was already at her limit, and she had no fighting ability at all.
This is the real you can make a living by your appearance, but you have to rely on your talent.The remaining five members of the team were not weak in strength, and their cooperation was extremely tacit.
4 units of level 14 golden dragons. The war machinery was not released.Fierce A burst of dragon breath instantly burned the zombies and skeletons in front of them.
But it was different at a special time like today. Not only could they go up, they could also kill through.And his things also appeared in his eyes. An extremely large convoy was slowly moving towards the direction of the Angry Bear Tribe.
After reaching high levels, spellcasters who can be easily eliminated as soon as they get close will completely disappear without return, precisely because of these skills.This Qin Hu was extremely cruel to others, but he was obedient to this beautiful and beautiful fianc e, treating him like a treasure.
Three months ago, his father died of illness. Qin Hu ascended the throne and became the new champion prince.
