Tăng hiệu quả bảo trì máy móc thiết bị trong nhà máy
Ngày nay, cùng với sự phát triển của lĩnh vực tự động hóa và trí thông minh nhân tạo AI, máy móc thiết bị đã vượt qua vai trò đơn thuần chỉ là những công cụ sản xuất mà trở thành một trong những yếu tố quan trọng nhất chi phối trực tiếp tới hiệu quả sản xuất của một nhà máy, xí nghiệp.
Do đó, việc quản lý hiệu quả các tài sản máy móc thiết bị này, sao cho tối ưu hóa hiệu suất hoạt động và tuổi thọ của chúng chính là bài toán được các doanh nghiệp quan tâm nhất hiện nay. Mà một trong những yếu tố gốc rễ để làm được điều đó chính là tăng hiệu quả bảo trì máy móc thiết bị bằng các giải pháp số hóa như việc ứng dụng phương pháp quản lý bảo trì bảo dưỡng thiết bị sản xuất một cách tự động với giải pháp phần mềm quản lý bảo trì CMMS EcoMaint
Hãy cùng Vietsoft tìm hiểu về những giá trị mà giải pháp này mang lại.
1. Tầm quan trọng của việc tăng hiệu quả bảo trì máy móc thiết bị
Đối với bất kỳ doanh nghiệp nào, vai trò lớn nhất và quan trọng nhất trong việc bảo trì bảo dưỡng chính là nhằm hạn chế đến mức tối đa các hỏng hóc có thể phát sinh chứ không phải là sửa chữa nhanh chóng khi sự cố phát sinh.
Bởi lẽ, nếu được bảo trì đúng cách, các trang thiết bị sản xuất có thể hoạt đông tối ưu với tuổi tho lâu dài và với hiệu suất cao hơn nhiều lần so với khi chúng vận hành trong tình trạng không tốt do thiếu bảo trì bảo dưỡng. Từ đó trực tiếp ảnh hưởng đến năng suất và chất lượng các sản phẩm do chúng tạo ra, giúp giảm giá thành và tăng doanh thu cho doanh nghiệp
Trong đó, việc quản lý và đảm bảo các công tác bảo trì hoạt động hiệu quả chính là yếu tố then chốt nhất để bảo trì có thể phát huy tối đa giá trị mang lại cho doanh nghiệp. Bài toán của các doanh nghiệp thường gặp phải chính là làm sao để tối ưu hóa công tác bảo trì, quản lý trang thiết bị tốt hơn trong khi cách quản lý bảo trì thủ công lại có quá nhiều hạn chế và rủi ro tồn tại.
2. Lợi ích của phần mềm CMMS trong việc tăng hiệu quả bảo trì máy móc thiết bị
Chính bài toán đó đã dẫn sự ra đời của một giải pháp CNTT chuyên môn cho phép các doanh nghiệp có thể số hóa và dễ dàng quản lý toàn bộ các nguồn lực liên quan đến công tác bảo trì bảo dưỡng. Giải pháp này gần như không còn xa lạ với bất kỳ doanh nghiệp sản xuất nào hiện nay và thường được biết đến với cái tên Phần mềm quản lý bảo trì thiết bị CMMS.
Vậy phần mềm này có các yếu tố gì giúp doanh nghiệp có thể tăng hiệu quả bảo trì máy móc thiết bị ?
Sau đây là một số vai trò chính mà giải pháp phần mềm CMMS có thể mang lại cho công tác bảo trì:
Giảm thiểu chi phí bảo trì
Tăng độ tin cậy của thiết bị
Tăng hiệu quả sử dụng thiết bị
Tăng vòng đời và khả năng sử dụng của thiết bị
Tăng Năng suất sản xuất
Giảm chi phí vận hành sản xuất
Giảm chi phí thay thế và đầu tư trang thiết bị
Giảm thời gian ngừng máy
Tăng độ an toàn lao động
Giảm thời gian ngừng máy
Giảm số lần ngừng máy đột xuất
Tăng khả năng sử dụng thiết bị và nhân lực sản xuất
Kiểm tra yêu cầu công việc dễ dàng và nhanh chóng;
Bảo mật và đồng bộ hóa dữ liệu công tác bảo trì
Bảm đảo tính tuân thủ các tiêu chuẩn chính phủ
Có thể nói phần mềm quản lý bảo trì CMMS hỗ trợ các trợ doanh nghiệp sản xuất quản lý tốt máy móc thiết bị của mình, cho phép lập lịch bảo trì tự động, nhắc việc, theo dõi kết quả công việc và đánh giá tổng thể hiệu quả mà công tác bảo trì mang lại thông qua các số liệu, biểu đồ trực quan.
Phần mềm còn có cho phép tối ưu hóa việc giám sát lịch sử vận hành và bảo dưỡng máy móc, thiết bị. Từ đó giúp đảm bảo quá trình vận hành sản xuất luôn ổn định, tránh các sự cố ngừng máy đột xuất phát sinh.
3. Các phân hệ (Module) nổi bật giúp tăng hiệu quả bảo trì trên phần mềm CMMS EcoMaint
Module quản lý thông tin thiết bị: Thông tin chung của thiết bị, thông số thiết bị, danh sách phụ tùng kèm theo thiết bị, danh sách và thông số cụm của thiết bị, quy định chuẩn cho các thông số giám sát tình trạng, lưu trữ các tài liệu kỹ thuật và hướng dẫn công việc.
Module lập Kế hoạch bảo trì định kỳ: Lịch trình bảo trì thiết bị theo chu kỳ, Danh mục chu kỳ bảo trì bảo dưỡng, xử lý sự cố, thiết lập kế hoạch bảo trì bảo dưỡng định kỳ thiết bị máy móc;
Module Theo dõi trạng thái hoạt động máy móc: Tổng hợp và chi tiết thời gian chạy máy, thời gian ngừng máy, theo dõi hiệu suất thiết bị tổng thể OEE
Module cảnh báo thời hạn bảo trì máy móc: Quản lý chu kỳ bảo trì bảo dưỡng thiết bị, Chu kì hiệu chuẩn kiểm định, thiết lập cảnh bảo khi tới thời hạn bảo trì máy móc;
Module quản lý kho phụ tùng: Quản lý quá trình xuất nhập nhập và tồn kho (dùng cho quản lý kho).
Module quản lý nhân sự: Quản lý các thông tin liên quan tới nhân sự như thông tin liên lạc, tiền lương, tai nạn lao động.
Module báo cáo quản trị: Báo cáo tình trạng máy cần sửa chữa, báo cáo tình hình thực hiện kế hoạch bảo trì bảo dưỡng, lịch biểu bảo trì bảo dưỡng – thay thế, báo cáo lịch sử thay thế phụ tùng máy, báo cáo danh sách phụ tùng đến hạn phải thay thế, báo cáo vật tư phải sử dụng cho xử lý sự cố, báo cáo quyết toán vật tư sử dụng, hồ sơ lý lịch thiết bị; Phần mềm có thể tùy biến, cấu hình các báo cáo, bảng điều khiển. Cho phép tạo & chỉnh sửa báo cáo (hoặc chọn từ hơn 100 báo cáo sẵn có trong phần mềm), xuất ra các định dạng PDF, excel…
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It s too embarrassing for me to say no now. But it s too expensive.Yes, the shortness of breath has been alleviated. Do you think it s serious Du Heng looked at Fan Yuxiang speechlessly, Have you received treatment at the pulmonary hospital Or have you taken any medicine these days Fan Yuxiang was stunned, The Pulmonary Hospital only completed the examination this morning.
In fact, Du Heng still has a choice now, which is to leave it alone.Why do intestinal problems arise from Qi deficiency Du Heng filled out the prescription on the system, and then said to the two of them, The problem is that the stool is blocked.
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There is a quota for deputy chief physicians in township health centers, and it is relatively easy to pass after the age limit.He has never seen this kind of thing, let alone ever done it.
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With this busy schedule, it was already noon. I forgot to eat.Fortunately, I didn t listen to this woman, otherwise I might really be paralyzed.
Girls with long hair and short knowledge are really unreliable.
Human. Now the person came down and the thermometer was almost ready.Ah Open your mouth wide and stick your tongue out. It s OK.
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This was another unexpected thing. No one, Du Heng didn t understand.Uncle Zuo, no need. Let s go directly to the door to save the old people a trip.
Is that okay Of course, but the effect of the medicine will definitely be less.
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Are you relieved now Xu Pinglin also chuckled, I m relieved now.After changing his hands, he said with a smile, Yes, this is normal for you now.
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B, Old Yang, why do I think this Du Banshen Is his name going to become real Dr.said angrily, You are a table full of men, and they are all a bunch of old men.
Even if they participate, as long as they are not the winners, this role has nothing to do with them.They say he is a master of traditional Chinese medicine and a master of ophthalmology.
It will not be a good thing for you or the hospital.It doesn t necessarily mean that there is excessive liver fire when there is heat.
Please exit the transcoding page and read the latest chapter.I said you went to the capital, but they didn t believe it and said you would come back tomorrow.
Xu Pinglin tried to comfort Du Heng, Don t blame your brother.For a traditional Chinese medicine hospital, the number of traditional Chinese medicine practitioners must be stipulated by the state and must not be less than 65.
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In addition to wanting to see what the problem was, more importantly, he also wanted to see what the level of the hospital s pediatrics was like.There are also positions for the top leaders of each unit.
