CMMS Software Implementation Case Study for the Seaport Industry

IMPLEMENTATION RESULTS EQUIPMENT AND MAINTENANCE MANAGEMENT SOFTWARE VIETSOFT ECOMAINT AT A LEADING FDI SEAPORT IN VIETNAM
Implementation value 1 Implementation value 3 Implementation value 4 Implementation value 2 Implementation value 5
CMMS for the seaport and shipbuilding industries
Download PDF

INTRODUCTION TO THE CMMS SOFTWARE IMPLEMENTATION PROJECT FOR THE SEAPORT INDUSTRY

In 2015, the CEO of one of the leading FDI (Foreign Direct Investment) seaports in Vietnam contacted us to purchase Vietsoft EcoMaint software for managing maintenance at the company’s seaport. Since then, the port has continuously used Vietsoft’s software to manage its infrastructure and equipment for more than 10 years. This demonstrates the effectiveness and high quality of Vietsoft’s products and services.

CUSTOMER OVERVIEW

In 2023, the port’s capacity exceeded 5 million tons of cargo, with a port area of more than 110,000 m2. The port has 880 m of wharf, with a main berth length of 62.5 m, allowing it to receive vessels of up to 100,000 DWT, and 05 shore cranes with a handling speed of up to 32,000 tons/day.

Seaport image in the CMMS project

IMPLEMENTATION MILESTONES

Implementation milestones:

01.07.2015 Contract signing and kick-off
01.10.2015 Start of operation (after 3 months). This was followed by minor adjustments and report finalization.
10.10.2015 100% software operation across the entire port
Vietsoft implements CMMS software at Phu My Port

PROJECT SCALE

In terms of scale, the port has 640 pieces of equipment distributed across 29 areas.

The number of software users is:

  • Management board: 8 users.
  • Maintenance department: 21 users.
  • Operations department: 123 users

OPERATIONAL RESULTS

Operational data from 2016 to 2023 shows the following:

Operational data from 2016 to 2023
Metric / Year 2016 2017 2018 2019 2020 2021 2022 2023
Number of preventive maintenance work orders 3,6653,3374,4762,9573,4213,4163,2393,531
Number of corrective breakdown maintenance work orders 88758263159656821712467
Number of equipment items 436457476486534560583642
Number of breakdowns per equipment item per year 2.031.271.331.231.060.390.210.10
Repair work orders / Total maintenance work orders 19.4914.8512.3616.7714.245.973.691.86
Number of breakdown repairs per machine per year 2.031.271.331.23 1.060.390.210.10 2016201720182019 2020202120222023
% Repair work orders / Total maintenance work orders 19.48614.85312.35616.77 14.2325.9733.6871.862 2016201720182019 2020202120222023
Reduction in breakdown frequency, % - compared with 2016 34.42017 28.92018 32.82019 36.02020 75.52021 86.02022 92.42023

Using 2016 as the baseline for comparison, the percentage reduction in breakdowns by year is as follows: (In 2023, the number of breakdowns decreased by 92.4% compared with 2016).

Vietsoft EcoMaint is a leading CMMS software solution in Vietnam for the seaport and shipbuilding industries. The solution helps improve productivity, efficiency, and operational cost savings for shipbuilding and seaport enterprises through an intuitive interface and many advanced features. It is a CMMS solution that supports preventive maintenance and predictive maintenance programs, increases asset availability, and helps businesses ensure compliance with maritime industry regulations.

Contact Vietsoft to maximize the value that CMMS asset maintenance management software for the seaport and shipbuilding industries can bring to your business, with support from our experts.