Green Predictive Maintenance System
Vietsoft MotorWatch is an advanced, easy-to-use IoT solution for collecting motor electrical data in real time, enabling asset condition analysis, operational anomaly detection, improved machine performance, and reduced energy consumption.
Instead of relying on vibration or temperature sensors that can be difficult to install, MotorWatch leverages power, current, and electricity consumption data to support energy-based predictive maintenance.
Real-time Monitoring
Energy Analytics
Asset Health
OEE Overview
Smart Alerts
Green Manufacturing
From Electric Motors to Intelligent Operational Data
MotorWatch connects 3-phase motors, power sensors, data readers, internet routers, cloud servers, and mobile apps to create a closed-loop energy monitoring system.
MotorWatch Operating Process
Electrical Data Collection
Voltage
Monitor rated voltage, overvoltage, undervoltage, and voltage imbalance.
Current
Track average, maximum, minimum current, and current imbalance.
Power
Record operating power, useful power, and electricity consumption.
Power Factor & Harmonics
Analyze power quality and operational abnormalities.
Asset Condition Analysis
Machine Runtime
Differentiate loaded runtime, no-load runtime, and total operating time.
Abnormal Trends
Forecast failure risks based on rising current and power trends.
Asset Health
Assess motor health through energy consumption behavior.
Machine OEE
Track actual performance against standards by period.
Alerts and Operational Optimization
Online Alerts
Notify phase loss, voltage drop, voltage imbalance, current imbalance, and overload.
Energy Cost
Analyze electricity costs by peak, normal, and off-peak hours.
Operations Reports
Report operations, electricity consumption, and motor failure forecasts.
Net-Zero
Reduce energy waste and support green manufacturing goals.
Benefits of the MotorWatch System
The solution helps businesses control electricity consumption, improve motor reliability, and optimize operating costs.
Save Energy and Costs
Identify energy loss points and detect inefficient equipment or processes to reduce waste and operating costs.
Improve Operational Performance
Monitor motors in real time, detect issues early, and improve equipment reliability.
Simplify Predictive Maintenance
Analyze operating conditions to predict when maintenance, component replacement, or timely servicing is needed.
Reduce Accident Risks
Detect overload, overvoltage, and abnormal situations to protect people, machines, and assets.
Optimize Production
Provide energy and performance data to improve processes, increase productivity, and enhance product quality.
Remote Management
Monitor online via dashboard and mobile app to control motors anytime, anywhere.
Asset Condition Analysis
Evaluate asset health based on electrical data, power, current, and operating costs.
Green Manufacturing
Reduce energy consumption and CO₂ emissions while supporting the factory’s Net-Zero roadmap.
Why Choose Vietsoft MotorWatch?
Plug-and-play
The system is ready for fast installation and suitable for deployment within 3 days after purchase.
Warranty & Maintenance
Vietsoft provides support, warranty, maintenance, and ongoing assistance throughout the usage period.
Flexible Cost Options
Businesses can rent the system instead of purchasing it, optimizing the initial investment budget.
Savings Value
The solution is designed around a reasonable cost model, using energy savings as the basis for payback.
MotorWatch PdM helps businesses shift from reactive maintenance to energy-based predictive maintenance, while controlling electricity costs, improving equipment performance, and building a foundation for Green Manufacturing - Net Zero.
Book a MotorWatch PdM Demo
Contact Vietsoft for consultation on electrical monitoring, predictive maintenance, and energy optimization solutions for motors in your factory.
VIETSOFT CO., LTD
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